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Development of Ceramics and/or FGM Coatings Used in Slurry Erosion-Corrosion Environment

Research Project

Project/Area Number 07555220
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section試験
Research Field Material processing/treatments
Research InstitutionHIROSHIMA UNIVERSITY

Principal Investigator

MATSUMURA Masanobu  Hiroshima University Faculty of Engineering Professor, 工学部, 教授 (40034342)

Co-Investigator(Kenkyū-buntansha) YAMAMOTO Masafumi  Japan Ultra-high Temperature Materials Research Center Materials Engineering, 材料技術課, 課長
ZHAO Hanxie  Hiroshima University Faculty of Engineering Research Associate, 工学部, 助手 (00253112)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 1996: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 1995: ¥1,300,000 (Direct Cost: ¥1,300,000)
Keywordsceramic coatings / slurry erosion / sealing treatment / FGM coatings / 傾斜機能材皮膜
Research Abstract

In this study, the properties of slurry erosion of ceramics and/or functionally gradient materials coatings formed by low-pressure plasma spraying (LPPS) and laser thermal spraying (LTP) were assessed. Slurry erosion tests were carried out by the jet-in-slit type and the specimen-rotating type apparatus using silica sand slurry, gypsum slurry, fly ash slurry, and gypsum-fly-ash slurry respectively. The slurry concentrations were controlled at 30 wt% in the jet-in-slit type and 60 wt% in maximum in the specimen-rotating type apparatus respectively. Specimens were designed as disk type and the mock of impellers.
The test results showed that the durability of coatings to erosion was strongly influenced by the conditions of spraying and other treatments. for instance, under-coating, sealing, heat treatment and pressure lowering conditions.
Slurry erosion test revealed that the erosion-resistance characteristics differed depending on the erosion areas on the specimen surface. Such phenomena may be attributed to the influence of attack by individual slurry particles along the specimen surface, even though the slurry jet impacted at normal incidence. The impact angles, impact frequencies (concentration) of slurry particles were also calculated experimentally and theoretically in this study. As for the conditions of slurry environment, silica sand slurry is most adverse one, then fly ash is at the second, and gypsum one is at the last rank.
Corrosion test showed that sealing treatment improved corrosion resistance it although has nothing to do with slurry erosion durabilities.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (9 results)

All Other

All Publications (9 results)

  • [Publications] 矢吹彰広 他2名: "数値解析によるスラリーエロ-ジョン試験装置内の粒子衝突挙動の把握" 材料と環境. (掲載決定). (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 矢吹彰広 他3名: "減圧プラズマ溶射したセラミックコーティング材料のスラリーエロ-ジョン特性" 材料と環境. (掲載決定). (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.X.Zhao et al.: "Assessment of Slurry Erosion Properties of Ceramic Coatings" Proc.of pacRim 2. (in press). 1-6 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.X.Zhao et al.: "Slurry Erosion Properties of Ceramic Coatings and Functionally Gradient Materials" Wear. 186-187. (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.X.Zhao et al.: "Slurry Erosion Properties of Ceramic Coatings and Functionally Gradient Materials" Wear. 186-187. (1995)473-479

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Yabuki, et al.: "The Determination of Solid Particles' Impact Conditions by Numerical Analysis in a Slurry Erosion Testing Apparatus" Materials & Environment. (accepted for publishing). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Yabuki, et al.: "Slurry Erosion Characteristics of Low Pressure Plasma Sprayd Ceramic Coatings" Materials & Environment. (accepted for publishing). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Zhao, et al.: "Assessment of Slurry Erosion Properties of Ceramic Coatings" Proceedings of PacRim 2.1-6 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Zhao, et al.: "Slurry Erosion Properties of Ceramic Coatings and Functionally Gradient Materials" Wear. Vol.186-187. 473-479 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary

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Published: 1995-04-01   Modified: 2016-04-21  

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