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Development of a Control Techique for Microstructures in Nd-Fe-B Magnetic Materials produced by HDDR Process

Research Project

Project/Area Number 07555479
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Physical properties of metals
Research InstitutionKYUSHU UNIVERSITY

Principal Investigator

OKI Kensuke  KYUSHU UNIVERSITY,Interdisciplinary Graduate School of Engineering Sciences, Professor, 大学院・総合理工学研究科, 教授 (70037860)

Co-Investigator(Kenkyū-buntansha) NAKAYAMA Ryoji  Mitsubishi Materials Corporation, Central Research Institute, Reseracher, 総合研究所, 研究員
HATA Satoshi  KYUSHU UNIVERSITY,Interdisciplinary Graduate School of Engineering Sciences, Res, 大学院・総合理工学研究科, 助手 (60264107)
ITAKURA Masaru  KYUSHU UNIVERSITY,Interdisciplinary Graduate School of Engineering Sciences, Res, 大学院・総合理工学研究科, 助手 (20203078)
KUWANO Noriyuki  KYUSHU UNIVERSITY,Interdisciplinary Graduate School of Engineering Sciences, Ass, 大学院・総合理工学研究科, 助教授 (50038022)
中山 亮次  (株)三菱マテリアル, 総合研究所, 研究員
Project Period (FY) 1995 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥4,700,000 (Direct Cost: ¥4,700,000)
Fiscal Year 1997: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1996: ¥4,100,000 (Direct Cost: ¥4,100,000)
KeywordsHDDR process / neodymium iron boride / anisotropic magnet powder / electron microscopy / microstructure / crystallographic orientation / EDX analysis / EDX分析
Research Abstract

The changes in microstructure of Nd-Fe-B and Nd-Fe-Co-B-Zr alloy powders during the hydrogenation-decomposition-desorption-recombination (HDDR) process have been investigated by X-ray diffraction measurements and transmission electron microscope (TEM) observations, in order to clarify the formation of submicron grains of Nd_2Fe_<14>B and the appearance of the magnetic anisotropy in the HDDR powder. It was found that the microstructural changes in the HDDR process start with the formation of cellular and spherical NdH_2 embedded in alpha-Fe matrices. The hydrogenation-decomposition (HD) reaction in the Nd-Fe-Co-B-Zr alloy progresses slower than the one in Nd-Fe-B ternary system. There is no specific crystallographic orientation relationship between the original Nd_2Fe_<14>B and the decomposed phases ; NdH_2 and alpha-Fe. A large amount of boron is contained in the NdH_2 grain in the early stage of the HD process. As the HD process advances, the NdH_2 grain spews out the boron and consequently Fe_2B grains appear at relatively latter stage. The magnetic anisotropy decreases with the formation of the Fe_2B grains in the decomposed texture. In the desorption-recombination (DR) stage, the rim-like Nd_2Fe_<14>B phase is formed by the recombination at the boundaries between the NdH_2 particles and the alpha-Fe matrix. The rim phase is composed of some fine Nd_2Fe_<14>B grains whose crystallographic orientations are strongly correlated with one another. After further hydrogen desorption, the rim phase grows up to form the recombined Nd_2Fe_<14>B fine grains with a strongly correlated c-aixs. The grain size of the recombined Nd_2Fe_<14>B crystal is related to the size and the number density of the NdH_2 particles. It is thus expected to obtain superfine Nd_2Fe_<14>B crystals if the NdH_2 particle before the HD stage can be controlled smaller in size and dispersed more density in the alpha-Fe inatrix.

Report

(4 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • 1995 Annual Research Report
  • Research Products

    (18 results)

All Other

All Publications (18 results)

  • [Publications] 桑野 範之: "相変態の実験法" 材料科学における相変態の基礎と応用. 17-28 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] N.Kuwano: "Quantitative Analysis of Ordered Atructure in Multinary Alloys by the IKL-ALCHEMI Method and Its Application to Ordering Kinetics" J.Electron Microscopy. 45・1. 93-98 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 沖 憲典: "拡散型変態に関する測定技術(IKL-ALCHEMI法の応用)" 日本金属学会報 まてりあ. 35・6. 695-699 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 桑野 範之: "TEMによる長周期規則構造形成機構の解析" 電子顕微鏡. 32・2. 65-70 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Itakura: "TEM Study of Microstructural Changes in an Anisotropic Nd-Fe-Co-B-Zr Magnet Alloy during HDDR Process" Materials Transactions,JIM. 39・1. 95-101 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 板倉 賢: "ミクロの世界・物質編,目で見る物性論" (社)日本電子顕微鏡学会編・学際企画, 46-47 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Noriyuki KUWANO: "Experimental Method for Phase Transformation (in Japanese)" Basics and Applications of Phase Transformation in Materials Science. 17-28 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Noriyuki KUWANO: "Quantitive Analysis of Ordered Structure in Multinary alloys by the IKL-ALCHEMI Method and Its Application to Ordering Kinetics" J.Electron Microscopy. Vol.45, No.1. 93-98 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Kensuke OKI: "Measurement Technique for Diffusion-type Phase Transformation (Applications of IKL-ALCHEMI Method) (in Japanese)" Materia, The Japan Institute of Metals. Vol.35, No.6. 695-699 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Noriyuki KUWANO: "TEM Analysis of the Formation Mechanism for Long Period Superstructures (in Japanese)" Electron Microscopy. Vol.32, No.2. 65-70 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Masaru ITAKURA: "TEM Srudy of Microstructural Changes in an Anistropic Nd-Fe-Co-B-Zr Magnet Alloy during HDDR Process" Materials Transaction, JIM. Vol.39, No.1. 95-101 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Masaru ITAKURA: Micro-World (Materials), Visual Physical Proparty (in Japanese). Gakusaikikaku Co., LTD.(ed) The Japanese Society of Electron Microscopy, 46-47 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 桑野 範之: "TEMによる長周期規則構造形成機構の解析" 電子顕微鏡. 32・2. 65-70 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] M.Itakura: "TEM Study of Microstructural Changes in an Anisotropic Nd-Fe-Co-B-Zr Magnet Alloy during HDDR Process" Materials Transaction,JIM. 39・1. 95-101 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] 板倉 賢: "ミクロの世界・物質編,目で見る物性論" (社)日本電子顕微鏡学会編・学際企画, 46-47 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 桑野 範之: "相変態に実験法" 材料科学における相変態の基礎と応用. 17-28 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 中山 亮治: "Nd-Fe-B系異方性HDDR磁石材料 -現状と課題-" 第4回希土類サマースクール「希土類磁石 -基礎及び開発研究の最前線-」. 44-54 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 深津 宣人: "低保磁力型Nd系HDDR磁粉の磁気特性" 電気学会研究会資料,マグネティックス研究会「希土類磁石とその応用」. MAG96・207. 11-17 (1996)

    • Related Report
      1996 Annual Research Report

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Published: 1996-04-01   Modified: 2018-02-02  

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