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Synthesis of Nano-Dispersed Powders for Non-Oxide Composites by Spray Pyrolysis Method

Research Project

Project/Area Number 07555487
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section試験
Research Field Composite materials/Physical properties
Research InstitutionTokyo Institute of Technology

Principal Investigator

YANO Toyohiko  Tokyo Institute Technology, Res.Lab.Nucl.Reactors, Assoc.Prof., 原子炉工学研究所, 助教授 (80158039)

Co-Investigator(Kenkyū-buntansha) MIYAZAKI Hiroyuki  Tokyo Institute Technology, Faculty of Engineering, Res.Assoc., 工学部, 助手 (30239389)
ISEKI Takayoshi  Tokyo Institute Technology, Faculty of Engineering, Prof., 工学部, 教授 (10016818)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1996: ¥800,000 (Direct Cost: ¥800,000)
KeywordsSpray pyrolysis / Non-oxide / Composite / Alumina / SiC / Nitrate / 噴霧熱分解法 / 粒子分散セラミックス / 合成 / 微構造
Research Abstract

Fine powders for SiC particle reinforced Al_2O_3 composite were prepared by two kind of spray pyrolysis methods, one was using a two-fluid nozzle atomizer and the other was using an ultrasonic vibrator for atomizer, from a suspension of fine SiC particles into aluminum nitrate solution. Characteristics of each powders and the composites prepared from these powders by a hot-press technique were observed using various kinds of experimental tools, such as SEM,TEM,XRD,DTA-TG,a particle size analyzer, a BET surface area meter and an universal testing machine.
Powders prepared using a two-fluid nozzle atomizer and pyrolized at 870゚C were hollow sphere in shape and having 30m^2/g specific surface areas. It consisted of amorphous alumina and crystalline SiC.SiC containing alumina powders were successfully synthesized by this method in a high synthesis rate and a high retrieval ratio. The as-synthesized powders were secondary particle in 2 to 10 mum in diameter consisted of very fine primarily p … More articles in 50 nm in diameter. SiC contents in the as-synthesized powders were 60 to 70% of the mixing amount in the suspension.
Powders prepared using an ultrasonic vibrator for atomizer and pyrolized at 900゚C were dense sphere in shape and nearly 1mum in diameter. Whereas synthesis rate was very limited, high retrieval ratio of 70-80% was attained. The powders consisted of mostly amorphous alumina and crystalline SiC.SiC contents in as-sprayd powders were about 40% of the mixing amount in the starting suspension.
Both powders were then hot-pressed at 1700゚C for 2h in Ar under a 30MPa applied pressure. Composites containing up to 22vol%SiC showed higher bending strength than that of pure alumina prepared by the same technique. In same case, more than twice in strength were achieved. Dispersion of SiC particles restricted grain growth of the matrix grains. From TEM observation of the composites sintered from both powders, it was clarified that nanometer size SiC grains were included into an alumina grains. Thus formation of nano-dispersed composites was confirmed. Less

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (20 results)

All Other

All Publications (20 results)

  • [Publications] 矢野豊彦: "高分解能電子顕微鏡によるセラミックスの微構造観察" Inorganic Materials. 2. 283-290 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Xiaohua TONG: "Sintering Behavior of TiC Reinforced SiC Composites Doped with Ti and C" J.Ceram.Soc.Jpn.104. 594-598 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Jae-Yuk KIM: "Pressureless Sintering of Dense Si_3N_4 and Si_3N_4/SiC Composites with Nitrate Additives" J.Am.Ceram.Soc.79. 2744-2746 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toyohiko YANO: "Ceramic Componeuts for Fusion Reactor and Their Neutron Irradiation Damage" Proc.2nd Japan-Korea Sem. Advanced Reactors. 279- (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Jae-Yuk KIM: "硝酸塩を焼結助剤としたSi_3N_4およびSi_3N_4/SiC複合材の常圧焼結" J.Ceram.Soc.Jpn.105. 147-151 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 矢野豊彦: "硝酸塩系助剤添加Si_3N_4/SiC複合材の焼結性及び機械的性質に及ぼす焼結法の影響" J.Ceram.Soc.Jpn.(発表予定).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toyohiko YANO: "Preparation of SiC Particle Dispersed Al_2O_3 Fine Powders by Spray Dyrolysis Method" J.Mater.Sci.Lett.(発表予定).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toyohiko Yano: "Microstructural Observation of Ceramics by High-Resolution Electron Microscopy" Inorganic Materials. 2. 283-290 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Xiaohua Tong et al.: "Sintering Behavior of TiC Reinforced SiC Composites Doped with Ti and C" J.Ceramic Society of Japan. 104 [7]. 594-598 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Jae-Yuk Kim et al.: "Pressureless Sintering of Dense Si_3N_4 and Si_3N_4/SiC Composites with Nitrate Additives" J.Am.Ceram.Soc.79 [10]. 2744-2746 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toyohiko Yano et al.: "Ceramic Components for Fusion Reactor and Their Neutron Irradiation Damage" Proceeding of the 2nd Japan-Korea Seminar on Advanced Reactors. 147-156 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Jae-Yuk Kim et al.: "Fabrication of Si_3N_4 and Si_3N_4/SiC Composites by Pressureless Sintering Using Nitrates as Sintering Additives" J.Ceram.Soc.Jpn.105 [2]. 147-151 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toyohiko Yano et al.: "Effects of Sintering Method on Densification and Mechanical Properties of Si_3N_4/SiC Composites with Nitrate as Sintering Additives" J.Ceram.Soc.Jpn.(In printing).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toyohiko Yano et al.: "Preparation of SiC Particle Dispersed Al_2O_3 Fine Powders by Spray Pyrolysis Method" J.Mater.Sci.Lett.(in printing).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Xiaohua TONG: "Sintering Behavior of TiC Reinforced SiC Composites Doped with Ti and C" J.Ceram.Soc.Jpn.104[7]. 594-598 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Jae-Yuk KIM: "Pressureless Sintering of Dense Si_3N_4 and Si_3N_4/SiC Composites with Nitrate Additives" J.Am.Ceram.Soc.79[10]. 2744-2746 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Jae-Yuk KIM: "硝酸塩を焼結助剤としたSi_3N_4およびSi_3N_4/SiC複合材の常圧焼結" J.Ceram.Soc.Jpn.105[2]. 147-151 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 矢野 豊彦: "硝酸塩系助剤添加Si_3N_4/SiC複合材の焼結性及び機械的性質に及ぼす焼結法の影響" J.Ceram.Soc.Jpn.(発表予定).

    • Related Report
      1996 Annual Research Report
  • [Publications] Toyohiko YANO: "Preparation of SiC Particle Dispersed Al_2O_3 Fine Powders by Spray Pyrolysis Method" J.Mater.Sci.Lett.(発表予定).

    • Related Report
      1996 Annual Research Report
  • [Publications] Xiaohua TONG: "Sintering Behavior of Tic Reinforced Sic Composites Doped with Ti and C" J.Ceramic Soc.Japan. 104(印刷予定). (1996)

    • Related Report
      1995 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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