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ARBITRY SHAPE MACHINING OF INSULATING MATERIALS BY ELECTRICAL DISCHARGE MACHINEG

Research Project

Project/Area Number 07555517
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section試験
Research Field Material processing/treatments
Research InstitutionNAGAOKA UNIVERSITY OF TECHNOLOGY

Principal Investigator

FUKUZAEWA Yasushi  NAGAOKA UNIVERSITY OF TECHNOLOGY,FACULTY OF ENGINEERING,ASSOCIATE PROFESSOR, 工学部, 助教授 (10126477)

Co-Investigator(Kenkyū-buntansha) MAGARA Takuji  MITSUBISHI ELECTRIC CORPORTATION,RESEARCH AND DEVEROPMENT,MANAGER, 開発部, 主事
MOHORI Naotake  TOYOTA INSTITUTE OF TECHNOLOGY, FACULTY OF ENGINEERING,PROFFESOR, 工学部, 教授 (90126186)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥8,200,000 (Direct Cost: ¥8,200,000)
Fiscal Year 1996: ¥8,200,000 (Direct Cost: ¥8,200,000)
Keywordsinsulating ceramics / electrical discharge phenomena / shape machining / assisting electrode / surface modification technology / spectroscope analysis / 導電性表面膜
Research Abstract

This study was carried out to make a new machining system of the insulating materials with an electrical discharge machining (EDM) machine. The new machining method was developed and advanced by the investigators in these four years. In this research, the machining mechanism, the advanced machining technology to improve the machining characteristics and the new EDM control system were investigated. The following experiments and research were carried out. (a) the transition of machining characteristics from an assisting electrode to ceramics by the displacements of tool electrode was investigated with the measurement apparatus which was built for this experiment, (b) Effects of the assisting and tool electrode materials on the machining characteristics was investigated, (c) Discharge wave forms were investigated, (d) Spectrum of the discharge spark was analyzed by spectroscope. Si3N4 insulating ceramics was mainly used for the work piece in this research. The following results are obtained 1. The electrical discharge was generated between tool electrode and the electrical conductive layr which was made on the surface workpiece. The layr generation started at the transition region of machining from assisting electrode to ceramics. The carbon and alpha-SiC was the main component of the layr. They were generated from the dissolution of machining oil and workpiece. 2. TiN coating layr could be used for the assisting electrode instead of metal late. A rotational machining improved the machining rate and surface roughness. 3. Considering the suitable wave forms and some electrical power source conditions was changed.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (12 results)

All Other

All Publications (12 results)

  • [Publications] N. Mohri, Y. Fukuzawa, T. Tani, N. Saito, K. Furutani: "Assisting Electrode Method for Insulating Ceramics Machining" Annals of the CIRP. 45. 201-204 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y. Fukuzawa, N. Mohri, T. Tani: "Electrical Discharge Machining Phenomena of Insulating Sialon Ceramics with an assisting Electrode" Int. J. Electrical Machining. 2. 25-30 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 谷貴幸、福澤康、毛利尚武、斎藤長男: "Sialonセラミックスの放電加工特性に及ぼす補助電極材料の影響" 電気加工学会誌. 30. 17-23 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] N.Mohri, Y.Fukuzawa, T.Tani, N.Saito, K.Furutani: "Assisting Electrode Method for Insulating Ceramics Machining" Annals of the CIRP. 45-1. 201-204 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Fukuzawa, N.Mohri, T.Tani: "Electrical Discharge Machining Phenomena of Insulating Sialon Ceramics with an Assisting Electrode" Int. J.Electrical Machining. 2. 25-30 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Tani, Y.Fukuzawa, N.Mohri: "Effects of Assisting Electrode Material on the EDMed Characteristics for Insulating Sialon Ceramics" J.Japan Society of Electrical Machining. 30-65. 17-23 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 福澤康、毛利尚武: "放電加工機による絶縁性セラミックスの新加工技術" セラミックス. 31・2. 142-145 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y.Fukuzawa,T.Tani,E.Iwane,N.Mohri: "A new Machining Method for Insulating Ceramics with an Electrical Discharge Phenomenon" J.the CERAMIC SOCIETY of Japn,International Edition. 103. 987-992 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] N.Mohri,Y.Fukuzawa,T.Tani,N.Saito and K.Furutani: "Assisting Electrode Method for Insulating Ceramics Machining" Annals of the CIRP. 45・1. 201-204 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 谷貴幸、福澤康、毛利尚武: "型彫り放電加工機を用いた絶縁性セラミックスの形状加工" 新素材. 7・7. 38-41 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 福澤康、毛利尚武: "放電現象を利用した新しい絶縁性セラミックスの加工法" セラミックスデータブック'96、工業製品技術協会. 131-134 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y.Fukuzawa,N.Mohri,T.Tani: "Electrical Discharge Machining Phenomena of Insulating Sialon Ceramics with an assisting Electrode" Int.J.Electrical Machining. 2. 25-30 (1997)

    • Related Report
      1996 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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