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DEVELOPMENT FOR NEW SCRAP-IRON MELTING PROCESS SUPPRESSING EXHAUST CARBON DIOXIDE

Research Project

Project/Area Number 07555536
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Metal making engineering
Research InstitutionTOHOKU UNIVERSITY

Principal Investigator

YAGI Jun-ichiro  TOHOKU UNIVERSITY,Inst.for Adv.Mat.Proc., Professor, 素材工学研究所, 教授 (20006050)

Co-Investigator(Kenkyū-buntansha) NOGAMI Hiroshi  TOHOKU UNIVERSITY,Inst.for Adv.Mat.Proc., Research Associate, 素材工学研究所, 助手 (50241584)
TAKAHAHI Reijiro  TOHOKU UNIVERSITY,Inst.for Adv.Mat.Proc., Associate Professor, 機会工学科, 助教授 (30006051)
AKIYAMA Tomohiro  MIYAGI TECHNICAL COLLEGE ASSOC.PROFESSOR (50175808)
Project Period (FY) 1995 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥5,500,000 (Direct Cost: ¥5,500,000)
Fiscal Year 1997: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1996: ¥5,000,000 (Direct Cost: ¥5,000,000)
KeywordsOxidized scrap-iron / Coke packed bed / Melting furnace / Curbrization / Melting temperature / Scrap-iron melting / Mathematical model / Numerical simulation / 鉄スクラップ / 浸炭速度 / CO-CO_2混合ガス / 融点降下 / 解離吸着 / 高温顕微鏡観察 / 炭酸ガス排出抑制 / リサイクリング / 充填層プロセス / 炭材内装ブリケット / FAR炉
Research Abstract

On the basis of the results obtained from researches for blast furnace, sludge melting furnace and high frequency melting furnace, the research on the melting furnace of oxidized scrap-iron was carried out for coke bed reactor.
Briquetting method included carbon materials was adopted for the reduction of oxidized scrap-iron, and reduction kinetics of briquette was measured. Various phenomena such as gas flow, solid flow and melting of solid in the coke-bed shaft furnace were examined by the fundamental experiments. Then, mathematical model of the melting furnace was constructed with considering some chemical reactions such as combution of coke, gasification of coke and curbrization of solid iron, and optimum operating condition were investigated by numerical calculation.
The results obtained summarized as follows ;
1) Formulation of the reduction rate of briquette. 2) Measurement of curbrization rate from reducing gas to solid iron. 3) Measurement of melting temperature for curbrized iron. 4) Measurement of carburization rate from solid carbon to solid iron. 5) Numericcal simulation of scrap-iron melting furnace.

Report

(4 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • 1995 Annual Research Report
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] J.Yagi et.al.: "Numerical Analysis of a Moving Bed Reactor for Iron Scrap Melting" THe Minerals,Metals & Materials Society.Proceeding of THe Julian Szekely Memorial Symposium on Material Processing. 83-100 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] J.Yagi et.al.: "Fluid Flow and Heat Transfer Analysis of Iron Scrap Melting in a Coke Moving Bed" The Fifth Asian Conference on Fluidized-Bed and Three-Phase Peactors. 394-399 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 高橋 礼二郎: "鉄スクラップのリサイクリング" 無機マテリアル. 4・9. 529-535 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 張 興和, 他: "CO-CO2雰囲気下における固体鉄への浸炭速度" 鉄と鋼. 83・5. 229-304 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 張 興和, 他: "窒素雰囲気下における炭材内装酸化鉄屑ブリケットの反応速度" 鉄と鋼. 81・11. 1043-1048 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] J.Yagi, R.Takahashi, T.Akiyama & X.Zhang: "Numerical Analysis of a Moving Bed Reactor for Iron Scrap Melting The Minerals, Metals & Materials Society" Proceedings of the Julian Szekely Memorial Sympojium on Material Processing. 83-100 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] J.Yagi, R.Takahashi, T.Akiyama, X.Zhang & M.Niu: "Fluid Flow and Heat Transfer Analysis of Iron Scrap Melting in a Coke Moving Bed" The Fifth Asian Conferrence on Fluidized-Bed and Three-Phase Reactors Proceedings. 394-399 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] R.Takabhashi: "Recycling for scrap iron" Inorganic Materials. Vol.4. 529-535 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] X.Zhang, R.Takahashi, T.Akiyama & J.Yagi: "Carburization Rate into Solid Iron at CO-CO_2 Atmosphere" Tetsu-to-Hagane. Vol.83. 229-304 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] X.Zhang, R.Takahashi & J.Yagi: "Reaction Rates of Oxidized Iron-Scrap Briquette with Pulverized Coke in Nitrogen Atmosphere" Tetsu-to-Hagane. Vol.81 No.11. 1043-1048 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] J.Yagi et al.: "Numerical Analysis of a Moving Bed Reactor for Iron Scrap Melting" The Minerals,Metals & Materials Society,Proceedings of The Julian Szekely Memorial Symposium on Material Processing. 83-100 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] J.Yagi et al.: "Fluid Flow and Heat Transfer Analysis of Iron Scrap Melting in a Coke Moving Bed" The Fifth Asian Conference on Fluidized-Bed and Three-Phase Reactors. 394-399 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 高橋礼二郎: "鉄スクラップのリサイクリング" 無機マテリアル. 4・9. 529-535 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 張興和, 他: "CO-CO2雰囲気下における固体鉄への浸炭速度" 鉄と鋼. 83・5. 229-304 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] M.Niu et al: "Reduction of the Wall Effect in a Packed Bed by a Hemispherical Lining" AlChE J.42・4. 1181-1186 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] 秋山友宏・他: "コ-クス充填層型高周波溶解炉の周波数特性" Thermal Science and Engineering. 4・4. 1-10 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] 張興和 他2名: "窒素雰囲気下における炭材内装酸化鉄屑ブリケットの反応速度" 鉄と鋼. 81. 1043-1048 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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