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nondestructive measurement of degradation in aged plants and remaining life evaluation system

Research Project

Project/Area Number 07555616
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Materials/Mechanics of materials
Research InstitutionTOHOKU UNIVERSITY

Principal Investigator

SHOJI Tetsuo  TOHOKU UNIVERSITY,Faculty of Engineering, Professor, 工学部, 教授 (80091700)

Co-Investigator(Kenkyū-buntansha) TAMAKAWA Kinji  TOHOKU UNIVERSITY,Faculty of Engineering, Research Associate, 工学部, 助手 (30005368)
NAKAJIMA Mikiko  TOHOKU UNIVERSITY,Graduate School of Engineering, Lecturer, 大学院・工学研究科, 講師 (80005488)
WATANABE Yutaka  TOHOKU UNIVERSITY,Graduate School of Engineering, Associate Professor, 大学院・工学研究科, 助教授 (10260415)
SAKA Masumi  TOHOKU UNIVERSITY,Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (20158918)
伊達 和博  東北大学, 工学部, 教授 (10111254)
Project Period (FY) 1995 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥7,300,000 (Direct Cost: ¥7,300,000)
Fiscal Year 1997: ¥1,900,000 (Direct Cost: ¥1,900,000)
Fiscal Year 1996: ¥5,400,000 (Direct Cost: ¥5,400,000)
Keywordsnondestructive inspection / remaining life evaluation / materials degradation / defect / fatigue / creep damage / embrittlement / genetic algorithm / 遺伝的アルゴリズム / 非破壊検査 / 寿命予測 / 損傷 / 超音波探傷 / 交流電位差法 / 電気化学 / 経年劣化
Research Abstract

Degradation mechanisms which can take place in aged energy plant components are widely varied depending on material of the component, service environment, and operating conditions. For plant life management and extension, prediction of remaining lives of the plants which is based on detection and quantitative evaluation of in-service degradation of the components.
(1) development of nondestructive inspection methods for various types of degradation which are respectively based on the degradation mechanisms, and (2) development of a prototype system which can specify the dominant deterioration factors for a aged plant components under given operation conditions, have been in the scope of this research project.
For defect-type degradation, Induced Current Focused Potential Drop method has been successfully applied to determine shape and size of three dimensionally shaped surface cracks. For material-type degradation, Electrochemical Materials Characterization methods have been developed for the following degradations which no nondestructive inspection methods have been available for ; creep damage in directionally solidified Ni-base super alloy for gas turbine applications, creep damage in W-modified heat-resistant ferritic steels, high-temperature low-cycle fatigue damage in Ni-base superalloys, thermally aging embrittlement of duplex stainless cast, and aging embrittlement of type 310S stainless steel.
With respect to the life evaluation system, genetic algorithm has been introduced to develop the prototype system which supports identifying dominant factors for in-service degradation and helps to predict remaining lives of components. The system has been successfully applied to corrosion damage evaluation of heat-exchanger tubes of chemical plants.

Report

(4 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • 1995 Annual Research Report
  • Research Products

    (41 results)

All Other

All Publications (41 results)

  • [Publications] Y.S.Yi: "THERMAL AGING EMBRITTLEMENT OF CATS DUPLEX STAINLESS STEELS AND ITS NONDERSTRUCTIVE EVALUATOIN" Proc.of International Symposium on Plan Aging and Life Prediction of Corrodible Structures. 343-351 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shoji: "A NOVEL NONDESTRUCTIVE INSPECTION AND MONITORING TECHNIQUE FOR PLANT LIFE MANAGEMENT-INDUCED CURRENT FOCUSING POTENIAL DROP TECHNIQUE" Proc.of International Symposium on Plan Aging and Life Prediction of Corrodible Structures. 371-377 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.L.SAUCEDO-MUNOZ: "AN ELECTROCHEMICAL STUDY OF THERMAL DEGRANDATION IN AUSTENITIC STAINLESS STEELS" Ploc.Asian Pacific for Fracture and Stength ‘96. 837-842 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Y.S.Yi: "Detection and evaluation of materials degradation of thermally aged duplex stainless steel:Electrochemical polarization test and AFM surface analysis" Journal of Nuclear Materials. 231. 20-28 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Y.S.Yi: "Quantitative evaluation of materials degradation of thermally aged duplex stainless steel using chemical immersion test" Journal of Nuclear Materials. 240. 62-69 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 中原 正大: "化学装置に用いられたタンタル製部材の水素ぜい化の比破壊的評価と寿命管理" 日本機械化学論文集. 62,595. 707-712 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 李 鎔宣: "集中誘導型交流電位差法による3次元表面き裂の形状計測" 日本機械学会論文集. 63,605. 68-72 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 駒崎 慎一: "Ni基超合金INCONEL718の高温低サイクル疲労に伴うすべり帯エッチング特性の変化" 日本機械学会論文集. 63,611. 1481-1488 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Shin-ichi Komazaki: "Nonderstructive Evaluation of High Temperature Low-Cycle Fatigue Damage Accumulation in Incone 1718 by Chemical Method" SUPERALLOYS 718,625,706 AND VARIOUS DERIVATIVES The Minerals,Metals & Materials Society. 617-*628 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 佐藤 武司: "遺伝的アルゴリズムによる熱交換器腐食寿命支配因子の評価" 材利用と環境‘97講演集. 213-216 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 佐藤 武司: "遺伝的アルゴリズムによる熱交換器腐食寿命支配因子の評価(2)" 第44回材料と環境討論会講演集. 187-190 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Y.S.Yi and T.Shoji: ""THERMAL AGING EMBRITTLEMENT OF CAST DUPLEX STAINLESS STEELS AND ITS NONDESTRUCTIVE EVALUATION"" Proc.of International Symposium on Plant Aging and Life Prediction of Corrodible Structures. 343-351 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shoji, H.Kim, T.Maeda, Y.Sato and Y.Watanabe: ""A NOVEL NONDESTRUCTIVE INSPECTION AND MONITORING TECHNIQUE FOR PLANT LIFE MANAGEMENT-INDUCED CURRENT FOCUSING POTENTIAL DROP TECHNIQUE"" Proc.of International Symposium on Plant Aging and Life Prediction of Corrodible Structures. 371-377 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.L.SAUCEDO-MUNOZ,Yutaka WATANABE,Tetsuo SHOJI,and Hideaki TAKAHASHI: ""AN ELECTROCHEMICAL STUDY OF THERMAL DEGRADATION IN AUSTENITIC STAINLESS STEELS"" Proc.Asian Pacific Conference for Fracture and Strength '96. 837-842 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Y.S.Yi, T.Shoji: ""Detection and evaluation of materials degradation of thermally aged duplex stainless steel : Electrochemical polarization test and AFM surface analysis"" Journal of Nuclear Materials. 231. 20-28 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Y.S.Yi, T.Shoji: ""Quantitative evaluation of materials degradation of thermally aged duplex stainless steel using chemical immersion test"" Journal of Nuclear Materials. 240. 62-69 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Nakahara, T.Shoji: ""Nondestructive Evaluation of Hydrogen Absorption Embrittlement of Tantalum and Life Management in Chemical Plant"" Trans.JSME (A). 62-595. 707-712 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Y.S.Yi, T.Shoji: ""Measurement of Shape of 3-Dimensional Surface Crack Using ICFPD Technique"" Trans.JSME (A). 63-605. 68-72 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] S.Komazaki, Y.Watanabe, T.Shoji: ""Changes in Slip Band Etching Characteristics of INCONEL718 due to High-Temperature Low-Cycle Fatigue "" Trans.JSME (A). 63-611. 1481-1488 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Shin-ichi Komazaki, Yutaka Watanabe, and Tetsuo Shoji: ""Nondestructive Evaluation of High Temperature Low-Cycle Fatigue Damage Accumulation in Inconel718 by Chemical Method"" SUPERALLOYS 718,625,706 AND VARIOUS DERIVATIVES,The Mincrals, Metals & Materials Society. 617-628 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Sato et al.: ""Evaluation of Life-Dominating Factors in Corrosion of Heat-Exchanger Tubes by Genetic Algorithm"" Proc.JSCE Materials and Environments 1997. 213-216 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Sato et al.: ""Evaluation of Life-Dominating Factors in Corrosion of Heat-Exchanger Tubes by Genetic Algorithm (2) "" Proc.44th Japan Conference on Materials and Environments. 187-190 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 駒崎慎一: "Ni基超合金INCONEL718の高温低サイクル疲労に伴うすべり帯エッチング特性の変化" 日本機械学会論文集(A編). 63・611. 1481-1488 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Shin-ichi Komazaki: "Nondestructive Evaluation of High Temperature Low-Cycle Fatigue Damage" Proceedings of Superalloys 718,625,706 and Various Derivatives. 617-628 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 佐藤 武司: "遺伝的アルゴリズムによる熱交換器腐食寿命支配因子の評価" 材料と環境'97講演集. 213-216 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 佐藤 武司: "遺伝的アルゴリズムによる熱交換器腐食寿命支配因子の評価(2)" 第44回材料と環境討論会講演集. 187-190 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 村山 稔: "集中誘導型交流電位差法による疲労損傷の非破壊評価" 日本機械学会論文集(A編). 63・609. 1119-1125 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] T. Shoji: "Nondestructive Evaluation of Fatigue Processes by ICFPD - Damage Accumulation, Crack Initiation, and Propagation" Proc. of The US-Japan Symposium on Advances in NDT. (in press).

    • Related Report
      1996 Annual Research Report
  • [Publications] 中原 正大: "化学装置に用いられたタンタル性部材の水素ぜい化の非破壊的評価と寿命管理" 日本機械学会論文集(A)編. 62-595. 119-124 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y. S. Yi: "Detection and evaluation of material degradation of thermally aged duplex stainless steel : Electrochemical polarization test and AFM surface analysis" Journal of Nuclear Materials. 231. 20-28 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y. S. Yi: "Quantitative evaluation of material degradation of thermally aged duplex stainless steels using immersion test" Journal of Nuclear Materials. (in press).

    • Related Report
      1996 Annual Research Report
  • [Publications] M. L. SAUCEDO-MUNOZ: "AN ELECTROCHEMICAL STUDY OF THERMAL DEGRADATION IN AUSTENITIC STAINLESS STEELS" Proc. Asian Pacific Conference for Fracture and Strength'96. 837-842 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 村山 稔: "集中誘導型交流電位差法による疲労損傷の非破壊評価" 日本機械学会誌(A)編. (掲載予定).

    • Related Report
      1996 Annual Research Report
  • [Publications] 駒村貴幸、庄子哲雄: "2.25Cr-lMo鋼の水素助長割れ下限界応力拡大係数とき裂先端の塑性変形に関する研究" 日本機械学会論文集(A編). 58. 283-288 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 金〓、庄子哲雄: "集中誘導型交流電位差法に関する研究-探触子改良および2次元表面欠陥評価への適用-" 材料. 44. 669-674 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 中島美樹子、庄子哲雄、蓮田久: "インピーダンス・スペクトロスコピー法による炭化珪素の材質・欠陥の非破壊評価" 日本機械学会論文集(A編). 61. 940-945 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 金薫、庄子哲雄: "集中誘導型交流電位差法による傾斜欠陥の評価" 非破壊検査. 44. 730-735 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Y. S. Yi, T. Shoji: "Thermal Aging Embrittlement of Cast Duplex Stainless Steels and Its Nondestructive Evaluation" Proceeding of International Symposium on Plant Aging and Life Prediction of Corrodible Structures, Sapporo, Japan. (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] T. Shoji, H. Kim, T. Maeda, Y. Sato, Y. Watanabe: "A Novel NDI and Monitoring Technique for Plant Life Management-Induced Current Focusing Potential Drop Technique-" Proceeding of International Symposium on Plant Aging and Life Prediction of Corrodible Structures, Sapporo, Japan. (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Yutaka Watanabe and Tetsuo Shoji: "CREEP LIFE EVALUATION OF 2.25Cr-1Mo STEEL COMPONENTS AND IN-SITU NDE BY ELECTROCHEMICAL TECHNIQUE" Proceedings of the 1995 ASME/JSME Pressure Vessels and Piping Conference, ASME. PVP-Vol. 315. 397-405 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Y. Watanabe, R. G. Ballinger, O. K. Harling,G. E. Kohse: "Effects of Neutron Irradiation on Transpassive Corrosion Behavior of Austenitic Stainless Steels" Corrosion. 51. 651-659 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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