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Ultra precision dry cutting by diamond tool with heat sink layr

Research Project

Project/Area Number 07650137
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionNiigata University

Principal Investigator

YOKOYAMA Kazuhiro  Niigata University, Graduate School of Science & Technology, Associate Professor, 自然科学研究科, 助教授 (00018673)

Co-Investigator(Kenkyū-buntansha) TAMURA Takeo  Niigata University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (90115048)
IWABE Hiroyasu  Niigata University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (80018910)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥2,300,000 (Direct Cost: ¥2,300,000)
Fiscal Year 1996: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1995: ¥1,900,000 (Direct Cost: ¥1,900,000)
KeywordsDiamond tool / Dry ultra precision cutting / Cutting force / Temperature of tool / Tool wear / Surface roughness / Chip / ダイヤモドバイト / ヒートシンク / 乾式切削 / 超精密切削 / 工具磨耗 / 温度 / 面粗さ
Research Abstract

Since the content of minute diamond particles involved in the electroless-plated Ni・P layr is about 4wt% ( : 6.6Vol%), the thermal conductivity of the layr is not large enough as a heat-sink layr for temperature control of cutting edge of diamond tool. It is observed a constant cutting force in wet cutting. But a changeable force in dry operation is observed and this becomes from the change in true depth of cut by thermal elongation due to cutting heat. Temperature increase of diamond tool in dry cutting is nearly three times of that in wet cutting. Recession amount of cutting edge of the tool is small, but it is obtained from a change in the contour of cutting edge made by plunge type cutting. Surface roughness by wet cutting is nearly the same as the theoretical value, but that by dry cutting is several times of the theoretical one. From the SEM photograph of chips the uniform layrs are observed all over the free surface of chip formed by shearing deformation. Several obvious lines along the chip flowing direction are observed over the surface rubbed against rake face. Along these lines, sometimes, series of small holes are found or the chip is separated and hence only narrow chips are observed. Mirror surface are not made on aluminum workpiece by dry cutting.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (3 results)

All Other

All Publications (3 results)

  • [Publications] 小川、横山、松平: "乾式超精密切削における単結晶ダイヤモンド工具の磨耗(第1報)" 精密工学会春季大会学術講演会講演論文集. 515-516 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Hiroshi Ogawa, Kazuhiro YOKOYAMA & Yuusaku MATSUDAIRA: "Wear of Single Crystal Diamond Tool in Dry Ultra Precision Cutting (1st Report Measurement of cutting force, tool temperature, wear & surface roughness and observation of chip)" Proceedings of the Annual Meeting of the Japan Society for Precision Engineering. 515-516 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 小川、横山、松平: "乾式超精密切削における単結晶ダイヤモンド工具の磨耗(第1報)" 精密工学会春季大会学術講演会講演論文集. 515-516 (1996)

    • Related Report
      1996 Annual Research Report

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Published: 1995-04-01   Modified: 2016-04-21  

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