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Refining Technics for Improving Ductility and Embrittling Factors of Corrosion-Resistant Fe-Al Alloy

Research Project

Project/Area Number 07650862
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionMuroran Institute of Technology

Principal Investigator

KATAYAMA Hiroshi  Muroran Institute of Technology, Department of Materials Science and Engineering, Prof., 工学部, 教授 (90002881)

Co-Investigator(Kenkyū-buntansha) TAYU Yoshinori  Muroran Institute of Technology, Department of Materials Science and Engineering, 工学部, 助手 (20250524)
MOMONO Tadashi  Muroran Institute of Technology, Department of Materials Science and Engineering, 工学部, 助教授 (10002940)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 1996: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1995: ¥1,800,000 (Direct Cost: ¥1,800,000)
Keywordshigh Al steel / corrosion-resistant steel / ductility improvement / embrittling factors / Fe-Al complex carbide / carbon fixation / environmental embrittlement / Al-Si steel / 耐食性高Al合金鋼 / 延性改善法 / 延性劣化要因 / Fe-Al系複炭化物 / 炭素固定元素 / 炭化物微細化
Research Abstract

In the present study, experiments were conducted in order to make clear the embrittling factors of high Al steel and to establish their improvement technics. The results are summarised as follows :
1) In the case of ultra-low carbon steel, the hardness and tensile strength increased with the increase of Al content, whereas the elongation decreased. The elongation of 10mass% Al steel varied from about 2 to 15%.
2) With the increase of C content in 10mass% Al steel, the hardness increased. However, the tensile strength and elongation decreased, and the alloy steel containing 0.09mass%C ruptured during the manufacture of specimen for tensile test. Many needle-like precipitates were observed within the inside of crystal grains and along their boundary and identified as Fe3AlC phase by EPMA analysis. The embrittlement of high Al steel with increasing C content seemed to be attributed to the fact that the above complex carbide precipitated along the boundary of crystal grain.
3) In order to fix carbon as stable carbide, Ti and Zr were added to the 10mass% Al steel containing carbon. The increase of Ti content converted Fe3AlC to TiC and resulted in some improvement of ductility. While Zr addition refined the grain size, it assisted the embrittlement because of the formation of network composed of Fe2Zr.
4) Ca, Ce and commercial refining agent had no effect on the ductility.
5) Based on the experimental results and literature survey, it was concluded that the embrittlement of high Al steel cannot be prevented essentially, because high Al steels are susceptible to environmental embrittlement in a moisture atmosphere.
6) Finally, the effect of Si addition on mechanical properties of 5mass% Al steel was investigated. The 5mass%Al-1mass%Si steel had acceptable ductility and seemed to have a high order of resistance to chloride.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (3 results)

All Other

All Publications (3 results)

  • [Publications] 桃野正,田湯善章,都築大吾,片山博: "高Al合金鋼の組織と機械的特性に及ぼす炭素の影響" 材料とプロセス. 9. 583- (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Momono, Y.Tayu, D.Tsuzuki and H.Katayama: "Effect of Carbon Content on the Microstructures and Mechanical Properties of High Aluminum Alloy Steel" CAMP-ISIJ. VOL.9, NO.3. 583 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 桃野 正,田湯善章,都築大吾,片山 博: "高Al合金鋼の組織と機械的特性に及ぼす炭素の影響" 材料とプロセス. 9. 583 (1996)

    • Related Report
      1995 Annual Research Report

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Published: 1995-04-01   Modified: 2016-04-21  

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