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Formation of Hybrid Metal Matrix Composites by Melt Stirring with Ultrasonic Vibration Based on Interfacial Control

Research Project

Project/Area Number 07650878
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionToyota Technological Institute

Principal Investigator

TSUMEKAWA Yoshiki  Toyta Technological Institute, Professor, 工学部, 教授 (50148350)

Co-Investigator(Kenkyū-buntansha) OKUMIYA Masahiro  Toyota Technological Institute, Lecturer, 工学部, 講師 (20177182)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 1996: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 1995: ¥1,200,000 (Direct Cost: ¥1,200,000)
Keywordsmetal matrix composite / ultrasonic vibration / melt stirring / liquid processing / molten aluminum alloy / almina particle / aluminide / exothermic reaction / 渦流撹拌 / 液相複合化プロセス / アルミニウム溶湯 / Al_2O_3粒子 / Al複合材料 / ハイブリッドMMC / 生成複合化 / 複合スラリー / 撹拌トルク / 濡れ性
Research Abstract

This study is aimed at examining the influence of ultrasound-assisted expthermic reaction and improved wettability on the incorporation of Al_2O_3 particles into molten aluminum alloy in melt stirring. The Al_2O_3 particles with premixed nickel powder were added on molten Al-5 mass %Mg alloy and stirred at a rotation speed of 16.7 rps at 1023 K in a nitrogen atmosphere. The ultrasound was then transmitted to molten aluminum alloy with a ceramic plate. The application of ultrasonic vibration to melt stirring not only improve the apparent wettability, but also the nickel powder to dissolve thoroughly into molten aluminum alloy. The exothermic reaction of nickel aluminide formation is promoted by applying ultrasonic vibration. This exothermic reaction leads to a local temperature rise of molten aluminum alloy, which also improve the wettability. The ultrasound-assisted exothermic reaction of nickel aluminide formation contributes to an increase in engulfed Al_2O_3 particles and also the preparation of pore-free composite slurry.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] Y.Tsunekawa et al: "Application of Ultrasonic Vibration to Molten Aluminum Infiltration." Key Engineering Materials, -Metal Matrix Composites-. 104-107. 215-224 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 弦間喜和・恒川好樹外: "超音波渦流攪拌によるアルミニウム溶湯へのアルミナ粒子の複合化" 日本鋳造工学会誌. 68. 969-974 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Genma,Y.Tsunekawa et al: "Inconporation of Alumina Particles with Different Shapes and Sizes into Melten Aluminum Alloy by Melt Stirring with Ultrasonic Vibration." Mater.Trans.JIM. 38. (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 弦間喜和・恒川好樹外: "発熱反応を利用した超音波渦流攪拌によるアルミナ粒子の複合化" 日本鋳造工学会誌. 69. (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Genma,Y.Tsunekawa et al: "Melt Stirring Process with Ultrasonic Vibration for the Prepanation of Al_2O_3 Particle/Al-Mg Composite Slurry." Proc.SP97. (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Tsunekawa, M.Okumiya, N.Mohri and H.Nakanishi: ""Application of Ultrasonic Vibration to Molten Aluminum Infiltration." Key Engineering materials, -Metal Matrix Composites-" Transtec Pub. vol.104-107. 215-224 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Genma, Y.Tsunekawa, M.Okumiya, Y.Tanada, N.Mohri: "Incorporation of Alumina Particles into Molten Aluminum by Melt Stirring with Ultrasonic Vibration." J.Japan Foundry Eng.Soc.Vol.68, No.11. 969-974 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Genma, Y.Tsunekawa, M.Okumiya and N.Mohri: "Incorporation of Alumina Particles with Different Shapes and Sizes into Molten Aluminum Alloy by Melt Stirring with Ultrasonic Vibration." Mater.Trans.JIM. vol.38, No.3(in press.). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Genma, Y.Tsunekawa, M.Okumiya, Y.Tanada, N.Mohri: "Incorporation of Alumina Particles by Melt Stirring with Ultrasound-Assisted Exothermic Reaction." J.Japan Foundry Eng.Soc.vol.69(in press.). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Genma, Y.Tsunekawa, M.Okumiya and N.Mohri: "Melt Stirring Process with Ultrasonic Vibration for the Preparation of Al_2O_3 Particle/Al-Mg Composite Slurry." Sheffield, England. (in press). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Tsunekawa et al: "Application of Ultrasonic Vibration to Molten Aluminum Infiltration." Key Engineering Materials,-Metal Matrix Composites-. 104-107. 215-224 (1995)

    • Related Report
      1996 Annual Research Report
  • [Publications] 弦間喜和・恒川好樹外: "超音波渦流撹拌によるアルミニウム溶湯へのアルミナ粒子の複合化" 日本鋳造工学会誌. 68・11. 969-974 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y.Genma,Y.Tsunekawa et al: "Incorporation of Alumina Particles with Different Shapes and Sizes into Molten Aluminum Alloy by Melt Stirring with Ultrasonic Vibration." Mater.Trans.JIM. 38・3. (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 弦間喜和・恒川好樹外: "発熱反応を利用した超音波渦流撹拌によるアルミナ粒子の複合化" 日本鋳造工学会誌. 69. (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y.Genma,Y.Tsunekawa et al: "Melt Stirring Process with Ultrasonic Vibration for the Preparation of Al_2O_3 Particle/Al-Mg Composite Slurry" Proc.SP97. (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y. Tsunekawa, H. Nakanishi, M. Okumiya, N. Mohri: "Key Engineering Mate rials-Metal Matrix Composites-(分担)" Trans Tech Pub., 10 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1995-04-01   Modified: 2016-04-21  

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