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Intelligent Operation Support System for Next-Generation Chemical Plants

Research Project

Project/Area Number 08305032
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field 化学工学一般
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

HASHIMOTO Iori  Kyoto Univ., Graduate school of Engineering Professor, 工学研究科, 教授 (40026076)

Co-Investigator(Kenkyū-buntansha) OHNO Hiromu  Kobe Univ., Faculty of Engineering Associate Professor, 工学部, 助教授 (60031142)
ONOGI Katsuaki  Nagoya Univ., Graduate school of Engineering Professor, 工学研究科, 教授 (80115542)
TOMITA Shigeyuki  Miyazaki Univ., Faculty of Engineering Professor, 工学部, 教授 (10111668)
NISHITANI Hirokazu  NAIST,Graduate school of Information Science Professor, 情報科学研究科, 教授 (63555876)
MATSUYAMA Hisayoshi  Kyushu Univ., Graduate school of Engineering Professor, 工学研究科, 教授 (80011039)
西谷 紘一  奈良先端科学技術大学院大学, 情報科学研究科, 教授 (10029572)
Project Period (FY) 1996 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥15,800,000 (Direct Cost: ¥15,800,000)
Fiscal Year 1998: ¥3,200,000 (Direct Cost: ¥3,200,000)
Fiscal Year 1997: ¥4,800,000 (Direct Cost: ¥4,800,000)
Fiscal Year 1996: ¥7,800,000 (Direct Cost: ¥7,800,000)
KeywordsPlant operation / Plant monitoring / Fault diagnosis / Man / machine system / Polymer quality control / Distributed scheduling system / Near-Infrared analysis / Operation support system / プロセス設計 / プロセスオペレーション / 最適化 / 化学プラント / 故障診断 / ヒューマンインタフェース
Research Abstract

As next-generation chemical plants move in the direction of clean production systems that save energy and conserve natural resources, it is clear that plants will become highly-integrated, complex systems. Moreover, not only will functionality and quality be required of the products at unprecedented levels, but due to environmental concerns, different physical and chemical properties will be required as well. In order to actually carry out the design, operation and maintenance of the next-generation plants that will produce such products in accordance with the new paradigm, precise decision-making must be carried out at various stages of the plant lifecycle, based on information from a variety of sources that range from the molecular level, to the plant floor, to global environment itself. Hence it is crucial that we develop intelligent computer support systems that can quickly process large quantities of relevant data and provide the necessary information precisely and concisely to decision makers at the design, operation and maintenance phases.
We obtained some valuable results on the following 5 subtopics.
1. Distributed and autonomous production management systems
2. Advanced control system for assuring high qualities of products
3. Plant monitoring and fault diagnosis systems
4. Man/machine systems in plant operations
5. Integration of plant design, operation and maintenance

Report

(4 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • 1996 Annual Research Report
  • Research Products

    (66 results)

All Other

All Publications (66 results)

  • [Publications] 北島禎二: "並列装置を有する多工程プロセスの自律分散型スケジューリングシステム" 化学工学論文集. 22. 1031-1038 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shinji Hasebe: "Autonomous Decentralized Scheduling System for Faster Generation of a Plausible Schedule" AIChE Annual Meeting. 1716. (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 武田和宏: "装置の整備・補修が頻発する工場のための分散型スケジューリングアルゴリズム" 化学工学論文集. 24. 538-545 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 加納学: "Partial Least Squares Regressionを用いた蒸留塔製品組成の推定制御" 化学工学論文集. 24. 425-430 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Manabu Kano: "Inferential Control System of Distillation Compositions Using Dynamic Partial Least Squares Regression" Proc.of 5^<th> IFAC Symposium on Dynamics and Control of Process Systems (DYCOPS-5). 377-386 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 加納学: "サーボ問題および漸近的外乱除去問題へのモデル予測制御の適用" 化学工学論文集. 23. 421-427 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Masahiro Ohshima: "Quality-Oriented Intelligent Control for Polymer Production Processes" Proc.of 5^<th> IFAC Symposium on Dynamics and Control of Process Systems (DYCOPS-5). 195-204 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 大嶋正裕: "ポリマーサイロでの最適ブレンド操作" 化学工学論文集. 23. 384-390 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Takefumi Nagata: "In-line Sensing of Polyethylene Density Using Near Infrared (NIR) Spectroscopy" (submitted to PPS-15). (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 柘植義文: "管理幅を基にした流量計の故障診断法" 日本設備管理学会誌. 10. 78-85 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 川端康史: "測定器の故障診断システムの最適設計" 化学工学論文集. 22. 1084-1092 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 池田大助: "都市ゴミ焼却炉の時系列データをもとにしたCO濃度の解析" 環境衛生工学研究. 12. 135-140 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Hirokazu Nishitani: "Experimental Method for Usability Test of Industrial Plant Operation System" Proc.of 7^<th> Int'l Conf.on Human-Computer Interaction (HCI International '97). 625-628 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Teiji Kitajima: "Plant Operator Model for Human Interface Evaluation" IFAC-MMS. 527-532 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Taketoshi Kurooka: "Application of Mind State Estimation to Plant Operators" IFAC-MMS. 539-544 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 西谷紘一: "プロトコル分析を用いたCRTオペレーションにおけるヒューマンインタフェースの評価方法" 日本プラント・ヒューマンファクター学会誌. 2. 16-25 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 北島禎二: "プラント運転を行うオペレータモデルの開発" 日本プラント・ヒューマンファクター学会誌. 2. 106-115 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 黒岡武俊: "脳波を用いたプラントオペレータの思考状態推定" 日本プラント・ヒューマンファクター学会誌. 3. 100-109 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 濱口孝司: "CE行列を用いた制御系設計と異常時の対策立案" 化学工学論文集. 25. (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Takashi Hamaguchi: "A Method to Analyze Operator activity" IFAC Symposium on Fault Detection, Supervision and Safety for Technical Processes. 1281-1286 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 西村義行: "半言語とそれの離散事象システム論への応用" 電気学会論文誌D. 118-D. 158-163 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 松谷豊: "仕様に階層表現を用いた条件/事象ネットの構成" 計測自動制御学会論文集. 34. 836-843 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 橋爪進: "半言語の階層記述とそれの条件/事象ネット構成問題への応用" 計測自動制御学会論文集. 34. 1922-1929 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 冨田重幸: "機能モデルに基づく化学プラントの機能設計コンパイラ" 化学工学論文集. 22. 1018-1030 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Teiji Kitajima: "Autonomous Decentralized Scheduling System for Multi-stage Parallel-Unit Production Processes" Kagaku Kogaku Ronbunshu. 22,5. 1031-1038 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shinji Hasebe: "Autonomous Decentralized Scheduling System for Faster Generation of a Plausible Schedule" AIChE Annual Meeting. 171b. 10-15 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Kazuhiro Takeda: "Decentralized Scheduling Algorithm for Manufacturing Plants Reguiring Frequent Repairs" Kagaku Kogaku Ronbunshu. 24,4. 538-545 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Manabu Kano: "Inferential Control of Distillation Composition Using Partial Least Squares Regression" Kagaku Kogaku Ronbunshu. 24,3. 425-430 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Manabu Kano: "Inferential Control System of Distillation Compositions Using Dynamic Partial Least Squares Regression" Proc.of 5th IFAC Symposium on Dynamics and Control of Process Systems (DYCOPS-5). 377-386 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Manabu Kano: "Extension of Model Predictive Control for Solving Servo and Regulator Problems" Kagaku Kogaku Ronbunshu. 23,3. 421-427 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Masahiro Ohshima: "Quality-Oriented Intelligent Control for Polymer Production Processes" Proc.of 5th IFAC Symposium on Dynamics and Control of Process Systems (DYCOPS-5). 195-204 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Masahiro Ohshima: "Optimal Blending Operation at Polymer Silos" Kagaku Kogaku Ronbunshu. 23,3. 384-390 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Takefumi Nagata: "In-line Sensing of Polyethylene Density Using Near Infrared (NIR) Spectroscopy" PPS-15 Submitted. (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Yoshifumi Tsuge: "Failure Diagnosis of Flowmeters Based on Control Limits" J.SOPE Japan. 10,2. 78-85 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Kohshi Kawabata: "Optimal Design of a Diagnosis System for Faulty Sensors" Kagaku Kogaku Ronbunshu. 22,5. 1084-1092 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Daisuke Ikeda: "Analysis of CO Concentration Based on Time Series Process Data of Municipal Refuse Incinerator" Environ.Sanit.Eng.Res.12,3. 135-140 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Hirokazu Nishitani: "Experimental Method for Usability Test of Industrial Plant Operation System" Proc.of 7th Int'l Conf.on Human-Computer Interaction (HCI International'97). Vol.2. 625-628 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Teiji Kitajima: "Plant Operator Model for Human Interface Evaluation" IFAC-MMS. 527-532 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Taketoshi Kurooka: "Application of Mind State Estimation to Plant Operators" IFAC-MMS. 539-544 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Hirokazu Nishitani: "Evaluation Method of Human Interface in CRT Operation Using Protocol Analysis" Plant Human Factors of Japan. 2,1. 16-25 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Teiji Kitajima: "Development of An Operator Model for Plant Operation" J.of Society for Industrial Plant Human Factors of Japan. 2,2. 106-115 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Taketoshi Kurooka: "Estimation of Plant Operator's Thinking State with Electroencephalograms" J.of Society for Industrial Plant Human Factors of Japan. 3,2. 100-109 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Koji Hamaguchi: "CE Matrix Based Control System Design and Countermeasure Generation for Abnormal Situations" Kagaku Kogaku Ronbunshu. 25,3 in press. (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Takashi Hamaguchi: "A Method to Analyze Operator Activity" IFAC Symposium on Fault Detection, Supervision and Safety for Technical Processes (SAFEPROCESS'97). 1281-1286 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Yoshiyuki Nishimura: "Partial Languages and Their Application to Theory of Discrete Event System" T.IEE Japan. 118-D,2. 158-163 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Yutaka Matsutani: "Construction of Condition/Event Nets from a Hierarchical Specification" T.SICE. 34,7. 836-843 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Susumu Hashizume: "A Hierarchical Description of Partial Languages and Its Application to Condition/Event Nets Construction Problem" T.SICE. 34,12. 1922-1929 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shigeyuki Tomita: "Design Support System of Chemical Plants Based on a Functional Model" Kagaku Kogaku Ronbunshu. 22,5. 1018-1030 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 内藤清嗣: "連続晶析プロセスにおける結晶粒径分布の安定化制御" 化学工学論文集. 24・2. 318-323 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 加納 学: "Partial Least Squares Regressionを用いた蒸留塔製品組成の推定制御" 化学工学論文集. 24・3. 425-430 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 村上佳広: "中間タンクや複雑な生産経路を有するプロセスの実行可能スケジュール生成法" 化学工学論文集. 24・4. 578-583 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 松谷 豊: "仕様に階層表現を用いた条件/事象ネットの構成" 計測自動制御学会論文集. 34・7. 836-843 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 橋爪 進: "半言語の階層記述とそれの条件/事象ネット構成問題への応用" 計測自動制御学会論文集. 34・12. 1922-1929 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 黒岡 武俊: "脳波を用いたプラントオペレータの思考状態推定" 日本プラント・ヒューマンファクター学会誌. 3・2. 100-109 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 加納 学: "サーボ問題および漸近的外乱除去問題へのモデル予測制御の適用" 化学工学論文集. 23・3. 421-427 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Shinji Hasebe: "Optimal operation policy for multi-effect batch destillation system" Computers chem.Engng.21,Suppl.S1221-S1226 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 野田 賢: "2成分分離バッチ蒸留塔の最適構造と最適操作" 化学工学論文集. 23・6. 934-941 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 村上佳広: "多重SA法を用いた化学プロセスのスケジューリング" システム制御情報学会論文集. 10・3. 144-151 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 西村義行: "半言語とそれの離散事象システム論への応用" 電気学会論文誌D. 118-D・2. 158-163 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] 北島禎二: "プラント運転を行うオペレータモデルの開発" 日本プラント・ヒューマンファクター学会誌. 2・2. 106-115 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 松谷豊: "補助事象なし条件/事象ネット構成問題の解集合を求める一方法" 計測自動制御学会論文集. 32・10. 1454-1460 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 西谷紘一: "プラント運転制御システムに対するユーザビリティテストの試み" 日本プラント・ヒューマンファクター学会誌. 1・1. 26-35 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 川端康史: "測定器の故障診断システムの最適設計" 化学工学論文集. 22・5. 1084-1092 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 加納学: "物理モデルとPLSモデルを併用しナフサ分解炉スキン温度推定システムの開発" 化学工学論文集. 22・5. 1130-1137 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 長谷部伸治: "CAを用いたスケジューリングにおける最適交叉法の自動選択" 化学工学論文集. 22・5. 1039-1045 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 冨田重幸: "機能モデルに基づく化学プラントの機能設計コンパイラ" 化学工学論文集. 22・5. 1018-1030 (1996)

    • Related Report
      1996 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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