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Fabirication Technology of Three-Dimentional Microstructures Made of Single-crystal Silicon

Research Project

Project/Area Number 08455045
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Applied physics, general
Research InstitutionNagoya University

Principal Investigator

SATO Kzuo  Nagoya University, Graduate, School of Engineering, Professor, 工学研究科, 教授 (30262851)

Co-Investigator(Kenkyū-buntansha) SHIKIDA Mitsuhiro  Nagoya University, Graduate, School of Engineering, Asistant, 工学研究科, 助手 (80273291)
Project Period (FY) 1996 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥8,400,000 (Direct Cost: ¥8,400,000)
Fiscal Year 1997: ¥3,800,000 (Direct Cost: ¥3,800,000)
Fiscal Year 1996: ¥4,600,000 (Direct Cost: ¥4,600,000)
KeywordsSilicon / Orientation-dependent etching / Potassium-hydroxide (KOH) / Tetramethyl-ammonium-hydroxide (TMAH) / Etching rate / Surface roughness / Process simulation / MEMS / マイクロ加工
Research Abstract

We evaluated orientation dependence in the etching rate of single-crystal silicon for two different etchants ; potassium-hydroxide (KOH) and tetramethyl-ammonium-hydroxide (TMAH) water solutions. Etching rates for a number of crystallographic orientations were measured for a wide range of etching conditions in terms of etchants' concentration and temperature.
We found that the orientation dependence significantly varied according to changes both in concentration and temperature. We also found different types of orientation dependence in etching rate around (111) between TMAH and KOH solutions. This means the bonding energy of the silicon crystal lattice is not a single factor that dominates orientation dependence, and there exist different etching mechanisms, for the two etchants.
We further investigated roughening of single-crystal silicon during chemical anisotropic etching using KOH water solutions. The change in roughness strongly depends on the crystallographic orientation. We made a map showing roughness distribution as a function of orientation. Smooth surface appears in a region including (100), (200), and (311). Very rough surface appears in a region including (320) and (210). We clarified that roughened surface shows the facet textures composed of certain crystallographic planes.
The obtained data allowed us numerical simulation of etching profiles which is necessary for designing fabrication process of MEMS devices in industry. On the other hand, it is also of importance for physical chemists investigating atomic-scale models of the anisotropic etching process. We are going to start an international joint research as a Grant-in-Aid Program from 1998 fiscal year investigating the etching mechanisms on the atomic scale in collaboration with the University of Twente, the Netherlands.

Report

(3 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • Research Products

    (45 results)

All Other

All Publications (45 results)

  • [Publications] K.Sato, M.Shikida et al.: "Characterization of orientation dependent etching properties of single crystal silicon : Effects of KOH concentration" Sensors and Actuators. A64. 87-93 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Characterization of anisotropic etching poroperties of single crystal silicon : The effects of KOH concentration on the etching profiles" Proc.of IEEE MEMS Workshop (Nagoya,January,97). 406-411 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Anisotropic etching rates of single crystal silicon for TMAH water solution as a function of crystallographic orientation" Proc.of IEEE MEMS Workshop (Heidelbeg,January,98). 556-561 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Characterization of anisotropic etching profiles of single crystal silicon : surface roughening as a function of crystallographic orientation" Proc.of IEEE MEMS Workshop (Heidelbeg,January,98). 201-206 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Asaumi, Y.Iriye and K.Sato: "Anisotropic-etching process simulation system MICROCAD analyzing complete 3D etching profiles of single crystal silicon" Proc.of IEEE MEMS Workshop (Nagoya,January,97). 412-417 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Orientation-dependent silicon etching database allowing process-CAD for bulk micromachining" Proc.of Workshop on CAD for MEMS (Zurich,March,97). 20-21 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato: "Characterization of MEMS materials : measurement of etching properties and mechanical strength" Proc.of IEEE 7th Int.Symp.on Micromachine and Human Science (Nagoya,October,96). 43-50 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shikida, K.Sato et al.: "Fabrication of an S-shaped microactuator" J.of MEMS. 6-1. 18-24 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Yoshioka, M.Yamasaki et al.: "Tensile testing of this-film materials on a silicon chip" Proc.of IEEE 7th Int.Symp.on Micromachine and Human Science (Nagoya,October,96). 111-117 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, T.Yoshioka et al.: "Characterization of mechanical properties of thin films using micromechanical silicon device" Proc.of INTERPACK'97 (Hawaii,June). vol.1. 421-425 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Micro tensile test of silicon film having different crystallographic orientations" Tech.Dig.of TRANSDUCERS'97 (Chicago,June). 595-598 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Ando, K.Sato et al.: "Orientation-dependent fracture strain in single crystal silicon beams under uniaxial tensile conditions" Proc.1977 Int.Symp.on Micromechatronics and Human Science. 55-60 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Tensile-testing of thin film having different crystallographic orientations carried out on a silicon chip" Sensors and Actuators ; A.Physical. (印刷中). (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 佐藤 一雄(分担執筆): "朝倉書店" マイクロオプトメカトロニクスハンドブック, 502 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Characterization of orientation dependent etching properties of single crystal silicon : Effects of KOH concentration" Sensors and Actuators. A 64. 87-93 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Characterization of anisotropic etching properties of single crystal silicon : The effects of KOH concentration on the etching profiles" Proc.of IEEE MEMS Workshop (Nagoya, Jan.). 406-411 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Anisotropic etching rates of single crystal silicon for TMAH water solution as a function of crystallographic orientation" Proc.of IEEE MEMS Workshop (Heidelberg, Jan.). 556-561 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Characterization of anisotropic etching profiles of single crystal silicon : Surface roughening as a function of crystallographic orientation" Pros.of IEEE MEMS Workshop (Heidelberg, Jan.). 201-206 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Asaumi, Y.Iriye, and K.Sato: "Anisotropic-etching process simulation system MICROCAD analyzing complete 3D etching profiles of single crystal silicon" Pros.of IEEE MEMS Workshop (Nagoya, Jan.). 412-417 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Orientation-dependent silicon etching database allowing process-CAD for bulk micromachining" Proc.of Workshop on CAD for MEMS (Zurich, March). 20-21 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato: "Characterization of MEMS materials : measurement of etching properties and mechanical strength" Proc.of IEEE 7th Int.Symp.on MHS (Nagoya, Oct.). 43-50 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shikida, K.Sato et al.: "Fabrication of an S-shaped microactuator" J.of MEMS. 6-1. 18-24 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Yoshioka, M.Yamasaki et al.: "Tensile testing of thin-film materials on a silicon chip" Proc.of IEEE 7th Int.Symp.on MHS (Nagoya, Oct.). 111-117 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, T.Yoshioka et al.: "Characterization of mechanical properties of thin film using micromechanical silicon device" Proc.of Interpack'97 (Hawaii, June). 421-425 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Micro tensile test of silicon film having different crystallographic orientations" Tech.Dig.of Transducers'97 (Chicago, June). 595-598 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Ando, K.Sato et al.: "Orientation-dependent fracture strain in single crystal silicon beams under uniaxial tensile conditions" Proc.1997 Int.Symp.on MHS (Nagoya, Oct.). 55-60 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Tensile-testing of thin film having different crystallographic orientations carried out on a silicon chip" Sensors and Actuators ; A.Physical. (in Print). (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato et al.: "Micro-Optomechatronics Handbook" Asakura-shoten. (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] K.Sato, M.Shikida et al.: "Characterization of orientation dependent etching properties of single crystal silicon: Effects of KOH concentration" Sensors and Actuators. A64. 87-93 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] K.Sato, M.Shikida et al.: "Anisotropic etching rates of single crystal silicon for TMAH water solution as a function of crystallographic orientation" Proc.of IEEE MEMS Workshop (Heidelberg,January,98). 556-561 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] K.Sato, M.Shikida et al.: "Characterization of anisotropic etching profiles of single crystal silicon: surface roughening as a function of crystallographic orientation" Proc.of IEEE MEMS Workshop (Heidelberg,January,98). 201-206 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] K.Sato, M.Shikida et al.: "Orientation-dependent silicon etching database allowing process-CAD for bulk micromachining" Proc.of Workshop on CAD for MEMS (Zurich,March,97). 20-21 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] M.Shikida, K.Sato et al.: "Fabrication of an S-shaped microactuator" J.of MEMS. 6-1. 18-24 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] T.Yoshioka, M.Yamasaki et al.: "Tensile testing of thin-film materials on a silicon chip" Proc.of IEEE 7th Int.Symp.on Micromachine and Human Science. 111-117 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] K.Sato, T.Yoshioka et al.: "Characterization of mechanical properties of thin films using micromechanical silicon device" Proc.of INTERPACK′97 (Hawaii,June). vol.1. 421-425 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] K.Sato, M,Shikida et al.: "Micro tensile test of silicon film having different crystallographic orientations" Tech.Dig of TRANSDUCERS′97 (Chicago,June). 595-598 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] T.Ando, K.Sato et al.: "Orientation-dependent fracture strain in single crystal silicon beams under uniaxial tensile conditions" Proc.1997 Int.Symp.on Micromechatronics and Human Science. 55-60 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] K.Sato, M.Shikida et al.: "Tensile-testing of thin film having different crystallographic orientations carried out on a silicon chip" Sensors and Actuators; A.Physical. (印刷中). (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] 佐藤一雄(分担執筆): "朝倉書店" マイクロオプトメカトロニクスハンドブック, 502 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] K.Sato: "Characterization of MEMS Materrials:Measurement of Etching Properties and Mechanical Strength" Proc.of IEEE 7th Int.Symp.on Micromachine and Human Science. 43-50 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 松島芳宏,山城隆,式田光宏,佐藤一雄: "結晶異方性エッチングの方位依存性の測定(KOH水溶液の濃度と温度の効果)" 電気学会研究会資料. MM96-11. 277-284 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] K.Sato,M.Shikida,et al.: "Characterization of Anisotropic Etching Properties of Single Crystal Silicon:The Effects of KOH Concentration on the Etching Profiles" Proc.of IEEE MEMS'97. 406-411 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] K.Asaumi,Y.Iriye and K.Sato: "Anisotropic-Etching Process Simulation System MICROCAD Analyzing Complete 3D Etching Profiles of Single Crystal Silicon" Proc.of IEEE MEMS'97. 412-417 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] K.Asaumi,Y.Iriye and K.Sato: "Anisotropic-Etching Simulation System MICROCAD Considering Etch Rates in Total Orientation of Single Crystal Silicon" Tech.Digest of CAD for MEMS workshop. (in print). (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 山城隆,松島芳宏,佐藤一雄: "シリコンの結晶異方性エッチングにおける面粗さと結晶方位の関係" 日本機械学会東海支部第46期総会講演会講演論文集. 351-352 (1997)

    • Related Report
      1996 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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