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Fabrication of Continuous Fiber-reinforced Thermoplastic Composites from Sheath-core Type Bicomponent Fibers

Research Project

Project/Area Number 08455308
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Composite materials/Physical properties
Research InstitutionTokyo Institute of Technology

Principal Investigator

KIKUTANI Takeshi  Tokyo Institute of Technology, Department of Organic and Polymeric Materials, Associate Professor, 工学部, 助教授 (70153046)

Co-Investigator(Kenkyū-buntansha) ITO Hiroshi  Tokyo Institute of Technology, Department of Organic and Polymeric Materials, As, 工学部, 助手 (20259807)
SHIOYA Masatoshi  Tokyo Institute of Technology, Department of Organic and Polymeric Materials, As, 工学部, 助教授 (10196363)
Project Period (FY) 1996 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥5,900,000 (Direct Cost: ¥5,900,000)
Fiscal Year 1997: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 1996: ¥4,800,000 (Direct Cost: ¥4,800,000)
Keywordsmelt spinning / sheath-core type bicomponent fibers / fiber-reinforced thermoplastic composites / structural gradient / tensile modulus / poly (ethylene terephthalate) / polypropylene / liquid crystalline polymer
Research Abstract

Sheath-core type bicomponent fibers consisting of polypropylene (PP) or poly (ethylene terephthalate) as a sheath component and thermoplastic liquid crystalline polymer (TLCP) as a core component were prepared by the high-speed melt spinning process. Continuous fiber reinforced thermoplastic composites, in which TLCP act as a reinforcing fiber and PP or PET as a matrix polymer, were fabricated by the compression molding of these fibers. In the melt spinning, the attainable highest take-up velocity of TLCP was improved by co-processing with PP or PET.Tensile modulus and strength of the TLCP component in the PP/TLCP and PET/TLCP bicomponent fibers increased with an increase in the take-up velocity. Comparison of the wide-angle X-ray diffraction patterns of starting bicomponent fibers and fabricated composites indicated that the niticeable orientation relaxation of TLCP did not occur in the compression molding process. Accordingly, the tensile modulus and strength of the PP/TLCP and PET/TLCP composites were similar to those of the respective bicomponent fibers. Continuous fiber reinforced thermoplastic composites with various types of structural gradient were fabricated from the bicomponent fibers prepared by gradually changing the sheath-core composition in the spinning process. In the three-point bending test of a composite with asymmetric structural gradient in the thickness direction, the yielding behavior and maximum flexural load varied but initial flexural modulus did not vary depending on the direction of load application. Composites with symmetric structure but two different types of structural gradient, one in which TLCP content is higher near the surfaces and lower in the core and the other in which TLCP content is lower near the surfaces and higher in the center, were prepared. These composites exhibited different initial modulus and yielding behavior even though the TLCP content is similar.

Report

(3 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • Research Products

    (35 results)

All Other

All Publications (35 results)

  • [Publications] H.S.Kim: "Computational Analysis on the Thermal Bonding Behaviors of Bicomponent Fibers." The Journal of Textile Institute. (in press).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 鞠谷 雄士: "複合繊維の高速紡糸" 成形加工. 10.2. 129-136 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] H.S.Kim: "The Thermal-bonding Behavior of Polyethylene/Poly(ethylene terephthalate)Bicomponent Fibers" The Journal of Textile Institute. 88.3. 37-51 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] H.S.Kim: "Tensile Behavior of Poly(ethylene terephthalate)/Polyethylene Bicomponent Fibers Prepared by High-Speed Melt Spinning" Seikei-Kakou. 9.6. 449-461 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 古田 達彦: "芯鞘型複合繊維を利用した連続繊維強化熱可塑性樹脂複合材料の試作" 成形加工. 9.11. 920-926 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] J.Radhakrishnan: "High-Speed Melt Spinning of Sheath-Core Bicomponent Polyester Fibers:High and Low Molecular Weight Poly(ethylene terephthalate)System" Textile Research Journal. 67.9. 684-694 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shioya: "Analysis of Single-Fiber Pull-Out from Composites by using Stress Birefringence" Composite Interfaces. 4.6. 429-445 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shioya: "A Refined Method for Estimating Fiber and Interfacial Shear Strength by using A Single-Fiber Composite" Composite Interfaces. 4.6. 379-399 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Kikutani: "The model Analysis of Tensile Stress Distribution in the Short-Fiber Embedded in Thermoplastic Composites" Composite Interfaces. 4.1. 1-9 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shoiya: "Non-Hookean Stress-Strain Response and Changes in Crystallite Orientation of Carbon Fibers" Journal of Materials Science. 31. 4521-4532 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shioya: "Structure of Carbon Films Derived from Polycarbodiimide" Carbon. 34.10. 1229-1238 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] H.S.Kim: "Computational Analysis on the Thermal Bonding Behaviors of Bicomponent Fibers" The Journal of Textile Institute. (in press).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Kikutani: "High-Speed Melt Spinning of Bicomponent Fibers" Seikei-Kakou. 10.2. 129-136 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] H.S.Kim: "The Thermal-bonding Behavior of Polyethylene/Poly (ethylene terephthalate) Bicomponent Fibers" The Journal of Textile Institute. 88.3. 37-51 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] H.S.Kim: "Tensile Behavior of Poly (ethylene terephthalate) / Polyethylene Bicomponent Fibers Prepared by High-Speed Melt Spinning" Seikei-Kakou. 9.6. 449-461 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Furuta: "Fabrication of Continuous Fiber-reinforced Thermoplastic Composites from Sheath-core Type Bicomponent Fibers" Seikei-Kakou. 11.9. 920-926 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] J.Radhakrishnan: "High-Speed Melt Spinning of Sheath-Core Bicomponent Polyester Fibers : High and Low Molecular Weight Poly (ethylene terephthalate) System" Textile Research Journal. 67.9. 684-694 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shioya: "Analysis of Single-Fiber Pull-Out from Composites by using Stress Birefringence" Composite Interfaces. 4.6. 429-445 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shioya: "A Refined Method for Estimating Fiber and Interfacial Shear Strength by using A Single-Fiber Composite" Composite Interfaces. 4.6. 379-399 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Kikutani: "The model Analysis of Tensile Stress Distribution in the Short-Fiber Embedded in Thermoplastic Composites" Composite Interfaces. 4.1. 1-9 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shioya: "Non-Hookean Stress-Strain Response and Changes in Crystallite Orientation of Carbon Fibers" Journal of Materials Science. 31. 4521-4532 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] M.Shioya: "Structure of Carbon Films Derived from Polycarbodiimide" Carbon. 34.10. 1229-1238 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] H.S.Kim: "Computational Analysis on the Thermal Bonding Behaviors of Bicomponent Fibers" The Journal of Textile Institute. (in press).

    • Related Report
      1997 Annual Research Report
  • [Publications] 鞠谷雄士: "複合繊維の高速紡糸" 成形加工. 10.2. 129-136 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] H.S.Kim: "The Thermal-bonding Behavior of Polyethylene/Poly(ethylene terephthalate)Bicomponent Fibers." The Journal of Textile Institute. 88.3. 37-51 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] H.S.Kim: "Tensile Behavior of Poly(ethylene terephthalate)/Polyethylene Bicomponent Fibers Prepared by High-Speed Melt Spinning" Seikei-Kakou. 9.6. 449-461 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 古田達彦: "芯鞘型複合繊維を利用した連続繊維強化熱可塑性樹脂複合材料の試作" 成形加工. 11.9. 920-926 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] J.Radhakrishnan: "High-Speed Melt Spinning of Sheath-Core Bicomponent Polyester Fibers.High and Low Molecular Poly(ethylene terephthalate)System" Textile Research Journal. 67.9. 684-694 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] M.Shioya: "Analysis of Single-Fiber Pull-Out from Composites by using Stress Birefringence" Comosite Interfaces. 4.6. 429-445 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] M.Shioya: "A Refined Method for Estimating Fiber and Interfacial Shear Strength by using A Single-Fiber Composite" Composite Interfaces. 4.6. 379-399 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] T.Kikutani: "The Model Analysis of Tensile Stress Distribution in the Short-Fiber Embedded in Thermoplastic Composites." Composite Interfaces. 4.1. 1-9 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] M.Shioya: "Non-Hookean Stress-Response and Changes in Crystallite Orientation of Carbon Fiber." Journal of Materials Science. 31. 4521-4532 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] M.Shioya: "Structure of Carbon Films Derived from Polycarbodiimide" Carbon. 34.10. 1229-1238 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] T,Kikutani: "High-Speed Melt Spinning of Bicomponent Fibers:Mechanism of Fiber Structure Development in Poly(ethylene terephthalate)/Polyproptlene System" Journal of Applied Polymer Science. 62・11. 1913-1924 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] T.Kikutani: "Thinning Behavior of the Spinline in High-Speed Bicomponent Spinning of High Molecular Weight and Low Molecular Weight Poly(ethylene terephthalalte)" Sen*i Gakkaishi. 52・11. 618-622 (1996)

    • Related Report
      1996 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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