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The effect of supper rapid induction quenching to fatigue property of steel

Research Project

Project/Area Number 08555027
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Materials/Mechanics of materials
Research InstitutionKEIO UNIVERSITY

Principal Investigator

SHIMIZU Masao  KEIO UNIV., MECHANICAL ENGINEERING, PROFESSOR, 理工学部, 教授 (90051565)

Co-Investigator(Kenkyū-buntansha) KAWASAKI Kazihiro  NETUREN Co., Ltd., 部長研究員
KOMOTORI Jun  KEIO UNIV., MECHANICAL ENGINEERING,ASSOCIATE PROFESSOR, 理工学部, 専任講師 (30225586)
Project Period (FY) 1996 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥1,700,000 (Direct Cost: ¥1,700,000)
Fiscal Year 1997: ¥1,700,000 (Direct Cost: ¥1,700,000)
KeywordsFATIGUE / SURFACE MODIFICATION / SUPPER RAPID INDUCTION QUENCHING / 残留応力 / 破壊機構 / 走査型電子顕微鏡 / 輪郭焼入れ / マイクロパルスシステム / SEM / 破壊モード遷移
Research Abstract

In this study, for the purpose of making clear the fatigue property of surface hardened steel by super rapid induction quenching, measurement of hardness, residual stress and fatique test on plane and notched specimen consisted of 0.45 C steel given hardening layr by super repid quenching were carried out.
Significant ant remarkable results were obtained. The summary of those results is as below.
1. A high compressive residual stress (more than-1000MPa on plane specimen and-3000MPa on notched specimen) was observed on the surface of specimen and easy control of hardening depth has become possible. As a results of a fatigue strength of those quenched specimen became higher compared with non-quenched specimen. Especially, fatigue strength of notched specimen with 1.0mm depth hardening layr was over 2000MPa.
2. These exists a residual concentration at a notch root which is similar to an ordinary stress concentration at the notch root in the specimen subjected to an axial loading. The degree of a residual stress concentration depends on the notch sharpness.
3. The release of residual stress occurs in the fatigue process of super rapid induction hardened steel depending on the magnitude of stress amplitude. At a higher stress amplitude, the release of a residual stress becomes more remarkable.
4. High compresive residual stress has an effect of restraining the separation of the non-metallic inclusion from surrounding steel. This means that a high residual compressive stress can suppress a fatigue from an inclusion which results in the fatigue fracture with a fish eye pattern.

Report

(3 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • Research Products

    (6 results)

All Other

All Publications (6 results)

  • [Publications] 小茂鳥・清水・井上・三阪・川嵜: "構造用鋼の疲労特性におよぼす超急速高周波焼入れの効果" 第44回日本熱処理技術協会講演大会講演概要集. 29-30 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] J.Komotori, M.Shimizu et al.: "Effects of supper rapid induction quenching on fatigue strength of steel" Proc.of 44th Conf.on Heat Treatment Process. p29 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 小茂鳥・清水・井上・三阪・川嵜: "構造用鋼の疲労特性におよぼす超急速高周波焼入れの効果" 第44回日本熱処理技術協会講演大会講演概要集. 29-30 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小茂鳥 潤 他: "浅い硬化層を有する超急速加熱高周波焼入れ材の疲労強度と破壊機構" 日本機械学会論文集(A編). 63巻606号. 240-245 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 小茂鳥 潤 他: "マイクロパルスシステムによる表面改質したS45C鋼の疲労破壊機構" 日本材料学会フラクトグラフィーシンポジウム. 43-46 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 小茂鳥 潤 他: "マイクロパルスシステムによる表面改質プロセスの開発(第1報 表面改質部材の残留応力と疲労特性)" 日本機械学会講演論文集. No.96-1. 502-503 (1996)

    • Related Report
      1996 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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