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Preparation of Ultra Water-repellent Films with Transparency and Hardness by Plasma-enhanced CVD

Research Project

Project/Area Number 08555171
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Material processing/treatments
Research InstitutionNagoya University

Principal Investigator

TAKAI Osamu  Nagoya University, Department of Materials Processing Engineering, Professor, 工学研究科, 教授 (40110712)

Co-Investigator(Kenkyū-buntansha) HOZUMI Atsushi  Toyoda Automatic Loom Works, Ltd., R&D ceneter, Researcher, 技術開発研究所, 研究員
INOUE Yasushi  Nagoya University, Department of Materials Processing Engineering, Research Asso, 工学研究科, 助手 (10252264)
Project Period (FY) 1996 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥6,600,000 (Direct Cost: ¥6,600,000)
Fiscal Year 1997: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 1996: ¥5,300,000 (Direct Cost: ¥5,300,000)
Keywordswater repellency / plasma-enhanced CVD / perfluoro-alkyl silanes / organosilicon compound / hard film / transparency / adhesion / low-temperature preparation / 透明
Research Abstract

Low temperature deposition of water-repellent thin films was carried out using various kinds of organosilicon compound by microwave plasma-enhanced chemical vapor deposition (MWPECVD) .
First, we used perfluoro-alkyl silanes (FASs) as raw materials and investigated the deposition of water-repellent films. The water repellency of the deposited films depended on the perfluoro-alkyl chain length. The maximum water-contact angle was about 107゚ which was similar to the angle for polytetrafluoro-ethylene(PTFE).
Second, we developed a multiple-step MWPECVD process. We controlled the gas composition and the amount of reactant supplied during deposition. In the first step of this process, a SiO_2 film was prepared using the mixture of tetramethylsilane (TMS) and oxygen. After deposition of the SiO_2 layr, we decreased the oxygen supply gradually and then started to introduce FAS with Ar to from a water-repellent layr. The hardness of the film increased with a decrease in deposition time of the wa … More ter-repellent layr. This process enabled the low-temperature deposition of SiO_2 films having both high hardness similar to boro-silicate glass and high water repellency. The films had also high transmittance in the visible range.
Third, ultra water-repellent thin films with a water-contact angle of over 150゚ were prepared by controlling the surface morphology. We used triple gas mixtures of TMS or hexamethyldisilane (HMDS), FAS and Ar as source gases. Surface roughness was controllable by changing the gas composition and the total pressure. The water-contact angle increased with surface roughness. We succeeded in the preparation of ultra-water repellent films with a water-contact angle of 160゚ by optimizing the preparation conditions.
Fourth, we studied the deposition parameters in the MWPECVD system to prepare a thin film with ultra water repellency and high transmittance. As a result of this study, we succeeded in the preparation of the film by using a triple gas mixture of TMS or trimethylmethoxysilane (TMMOS), FAS and Ar. We optimized deposition parameters such as the total pressure, the gas composition, the distance between the position of outlets of reactant gases and the substrate position, and the substrate temperature. Consequently, we prepared the films with a water-contact angle of over 140゚ and transmittance of over 80% in the visible range. Less

Report

(3 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • Research Products

    (33 results)

All Other

All Publications (33 results)

  • [Publications] Osamu Takai: "Application of MO Caluclation to Plasma-enhanced CVD Using Organosilicon Compounds" Bull.Mater.Sci.20. 817-822 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Atsushi Hozumi: "Preparation of Silicon Oxide Films by UV-assisted rf Plasma-enhanced CVD" J.Mater.Sci.Lett.16. 860-862 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Osamu Takai: "Coating of Transparent Water-repperent Thin Films by Plasma-enhanced CVD" J.Non-Cryst.Solids. 218. 280-285 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Atsushi Hozumi: "Preparation of Transparent Water-repellent Films by rf Plasma-enhanced CVD" J.Mater.Sci.32. 4253-4259 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Atsushi Hozumi: "Preparation of Ultra Water-repellent Films by Microwave Plasma-enhanced CVD" Thin Solid Films. 303. 222-225 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Atsushi Hozumi: "Effect of Ultraviolet Irradiation on Silicon Oxide Films Prepared by Radio Frequency Plasma-enhanced Chemical Vapor Deposition" J.Electrochem.Soc.144. 2824-2828 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Osamu Takai: "Preparation of Functional Thin Films by Plasma-Enhanced Processes" Proc.3rd.Asia-Pacific Conf.Plasma Sci.Technol.47-52 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi, N.Kakinoki, Y.Asai and O.Takai: "Fluorine-Contained Films with High Water-Repellency and Transparency Prepared by RF Plasma-enhanced CVD" J.Mater.Sci.Lett.15. 675-677 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi and O.Takai: "Effect of Hydrolysis Groups in Fluoro-alkyl Silanes on Water Repellency of Transparent Two-layr Hard-coatings" Appl.Surf.Sci.103. 431-441 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] O.Takai, A.Hozumi and N.Sugimoto: "Coating of Transparent Water-repperent Thin Films by Plasma-enhanced CVD" J.Non-Cryst.Solids. 218. 280-285 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi, H.Sekoguchi, N.Kakinoki and O.Takai: "Preparation of Transparent Water-repellent Films by rf Plasma-enhanced CVD" J.Mater.Sci.32. 4253-4259 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi and O.Takai: "Preparation of Ultra Water-repellent Films by Microwave Plasma-enhanced CVD" Thin Solid Films. 303. 222-225 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi, H.Sekoguchi and O.Takai: "Effect of Ultraviolet Irradiation on Silicon Oxide Films Prepared by Radio Frequency Plasma-enhanced Chemical Vapor Deposition" J.Electrochem.Soc.144. 2824-2828 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] N.Sugimoto, I.Kajita, T.Kondo, A.Hozumi and O.Takai: "Effects of Substrate Temperature of Properties of Fluorine Contained Silicon Oxide Films Prepared by Microwave Plasma-enhanced CVD" J.Korean Inst.of Surf.Eng.29. 577-584 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] H.Sekoguchi, A.Hozumi, N.Kakinoki and O.Takai: "Evaluation of Water Repellency for Silicon Oxide Films prepared by RF Plasma--Enhanced CVD" J.Korean Inst.of Surf.Eng.29. 781-787 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi, N.Sugimoto and O.Takai: "Low Temperature Deposition of Silicon Oxide Films by UV-Assisted rf Plasma-enhanced CVD" J.Korean Inst.of Surf.Eng.29. 773-780 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] O.Takai, A.Hozumi, Y.Inoue and T.Komori: "Application of MO Caluclation to Plasma-enhanced CVD Using Organosilicon Compounds" Bull.Mater.Sci.20. 817-822 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi, T.Kondo, H.Sekoguchi and O.Takai: "Effects of Methyl and Perfluoro-alkyl Groups on Water Repellency of Silicon Oxide Films Prepared by Microwave Plasma-enhanced Chemical Vapor Deposition" Jpn.J.Appl.Phys.36. 4959-4963 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] N.Kakinoki and O.Takai: "Optical Emission Spectroscopic and Mass Spectrometric Studies on Plasma Deposition of Silicon Dioxide Films" Proc.13th Int.Symp.on Plasma Chemistry. vol.II. 499-504 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] A.Hozumi, N.Sugimoto and O.Takai: "Preparation of Ultra Water-repellent Films by Microwave Plasma-enhanced CVD" Proc.13th Int.Symp.on Plasma Chemistry. vol.III. 1351-1356 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] O.Takai and T.Honjo: "Microwave Plasma-enhanced CVD for High Rate Coatings of Silicon Oxide" Trans.IMF. 76. 16-18 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Osamu Takai: "Application of MO Caluclation to Plasma-enhanced CVD Using Organosilicon Compounds" Bull.Mater.Sci.20. 817-822 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Atsushi Hozumi: "Preparation of Silicon Oxide Films by UV-assisted rf Plasma-enhanced CVD" J.Mater.Sci.Lett.16. 860-862 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Osamu Takai: "Coating of Transparent Water-repperent Thin Films by Plasma-enhanced CVD" J.Non-Cryst.Solids. 218. 280-285 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Atushi Hozumi: "Preparation of Transparent Water-repellent Films by rf Plasma-enhanced CVD" J.Mater.Sci.32. 4253-4259 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Atushi Hozumi: "Preparation of Ultra Water-repellent Films by Microwave Plasma-enhanced CVD" Thin Solid Films. 303. 222-225 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Atushi Hozumi: "Effect of Ultraviolet Irradiation on Silicon Oxide Films Prepared by Radio Frequency Plasma-enhanced Chemical Vapor Deposition" J.Electrochem.Soc.144. 2824-2828 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Atsushi Hozumi: "Effect of Hydrolysis Groups in Fluoro-Alkyl Silanes on Water Repellency of Transparent Two-Layer Hard Coatings" Appl.Surf.Sci.(in press). (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Atsushi Hozumi: "Two-Layer Hard Coatings on Transparent Resin Substrates for Improvement of Abration Resistance" Surf.Coat.Technol.82. 16-22 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Atsushi Hozumi: "Fluorine-Contained Films with High Water-Repellency and Transparency Prepared by RF Plasma-Enhanced CVD" J.Mater.Sci.Lett.15. 675-677 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Osamu Takai: "Preparation of Functional Thin Films by Plasma-Enhanced Processes" Proc.3rd Asia-Pacific Conf.Plasma Sci.Technol.47-52 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Yasushi Inoue: "Plasma Diagnostics in PECVD Using Organosilicon Compounds" Proc.3rd Asia-Pacific Conf.Plasma Sci.Technol.353-358 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 穂積篤: "透明高はっ水性皮膜の低温形成-透明プラスチック基板への応用-" 表面技術. 47. 575-579 (1996)

    • Related Report
      1996 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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