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THE CONSTRUCTION OF A CVD PROCESS WITH MATERIAL RECYCLE TO PRODUCE EFFICIENT SOLAR CELLS AT LOW-COST.

Research Project

Project/Area Number 08555186
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 反応・分離工学
Research InstitutionTHE UNIVERSITY OF TOKYO

Principal Investigator

KOMIYAMA Hiroshi  The Univ.of Tokyo, School of Eng., .Prof, 大学院・工学系研究科, 教授 (80011188)

Co-Investigator(Kenkyū-buntansha) SORITA Tetsushi  MITSUBISHI ELECTRIC Co.., Adv.Techn.R & D Center, , Researcher, 先端技術総合研究所, 研究員
YUUKI Akimasa  MITSUBISHI ELECTRIC Co.., Adv.Techn.R & D Center, Senior Researcher, 先端技術総合研究所, 主幹研究員
Project Period (FY) 1996 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥12,900,000 (Direct Cost: ¥12,900,000)
Fiscal Year 1997: ¥5,400,000 (Direct Cost: ¥5,400,000)
Fiscal Year 1996: ¥7,500,000 (Direct Cost: ¥7,500,000)
KeywordsSOLAR CELL / CHEMICAL VAPOR DEPOSITION / MATEREAL RECYCLE / CHLOSILANE / POLI-SILICON / ETCHING / ケミカル・ベ-パ-・デポジション
Research Abstract

We have tried to establish low-costly and high-efficient CVD process of depositing poly-silicon for the formation of electronic power generation layr of the solar cell, by constructing the recycling methods of raw gases.
In 1996, we made an equipment to deposit silicon thin films for the purposeof understanding characteristics of deposition and etching of chlorosilane as raw gases and obtaining information of the gases from the reactor outlet. The equipment is a hot-wall atmospheric pressure CVD system which consists of supplying system of raw gases, reactor furnace, gas chromatography and disposing system of outlet gases. We used trichlorosilane (SiHCl_3) and tetrachlorosilane (SiCl_4) as raw gases, and hydrogen as carrier gas. We operated depositing experiments, and then detremined rate constants from the growth rate profile of the tubular reactor and calculated the conversion in the reactor. Also, we analyzed reactant gases by gas chromatography to understand the mass balance of chlorosilane from the difference of gas composition between inlet and outlet of the reactor, so that we obtained information of gas-phase reactions.
In 1997, we estimated equilibrium states thermodynamically. From the comparison between the estimation and the experimental results, we proved that the CVD reactions using chlorosilane as raw gases reflect the equilibrium state. Therefore, it is possible to control deposition and etching of silicon by operating equilibrium state. Consequently, we suggested newly process for producing solar cell that we can reproduce and recycle raw gases using etching reactions on the basis of these characteristics of Si/H/Cl system.

Report

(3 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] 小宮山 宏: "化学気相成長(CVD)の合理的設計" 応用物理. 66(10). 1115-1119 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 小宮山 宏: "CVDの化学工学、ECONOMIX(Experiment-COnputer-KNOwlodge-best-MIX)" 化学工学. 60(12). 896-897 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T, Takahashi: "The Effect of Gas-Phase Additives C_2H_4,C_2H_6,and C_2H_2 on SiH_4/O_2 Chemical Vapor Deposition" J.Electrochem.Soc.142(4). 1355-1361 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 高橋 崇宏: "Computer Aided Reaction Designを用いたCVDにおける問題解決へのアプローチ" 化学工学. 59(9). 642-653 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 小宮山 宏: "基礎工学としての反応工学" 化学工学. 59(7). 504-507 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 小宮山 宏: "入門熱力学-実例で理解する" 培風館, 197 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 小宮山 宏: "反応工学-反応装置から地球まで-" 培風館, 145 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Hiroshi KOMIYAMA: "Optimum Design Policy of Chemical Vapor Deposition Prosesses." OUYO BUTURI. 66 (10). 1115-1119 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Hiroshi KOMIYAMA: "Chemical Engineering of CVD,The ECONOMIX (Experiment-COmputer kNOwledge-best-MIX)." KAGAKU-KOGAKU. 60 (12). 896-897 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Takahiro TAKAHASHI: "The Effect of Gas-Phase Additives C_2H_4, C_2H_6, and C_2H_2 on SiH_4/O_2 Chemical Vapor Deposition." J.Electrochem.Soc.142 (4). 1355-1361 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Takahiro TAKAHASHI: "An Approach to Solve problems on the CVD Process by Using the Computer Aided Reaction Design." KAGAKU-KOGAKU. 59 (9). 642-653 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Hiroshi KOMIYAMA: "The Reaction Engineering as a Fundamental Engineering." KAGAKU-KOGAKU. 59 (7). 504-507 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Hiroshi KOMIYAMA: Introduction to Thermodynamics-Understanding by Examples-.BAIHUKAN Pub., 197 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Hiroshi KOMIYAMA: Reaction Engineering-from Reactor to the Earth-.BAIHUKAN Pub., 145 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 小宮山 宏: "化学気相成長(CVD)の合理的設計" 応用物理. 66(10). 1115-1119 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小宮山 宏: "CVDの化学工学、ECONOMIX(Experiment-COnputer-kNOwlodqe-best-MIX)" 化学工業. 60(12). 896-897 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] T.Takahashi: "The Effect of Gas-Phase Additives C_2H_<4、1>C_2H_6,and C_2H_<> on SiH_4H_4lO_2 Chemical Vapon Deposition" J.Electrochem.Soc.142(4). 1355-1361 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] 高橋崇宏: "Computer Aided Reaction Designを用いたCVDにおける問題解決へのアプローチ" 化学工業. 59(9). 642-653 (1995)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小宮山 宏: "基礎工学としての反応工学" 化学工業. 59(7). 504-507 (1995)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小宮山 宏: "入門熱力学-実例で理解する" 培風館, 197 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小宮山 宏: "反応工学-反応装置から地球まで-" 培風館, 145 (1995)

    • Related Report
      1997 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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