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Development of High Precision Finishing Process for Micro-machine Elements by the Application of Magnetic Abrasive Machining

Research Project

Project/Area Number 08650127
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionUtsunomiya University

Principal Investigator

SHINMURA Takeo  Utsunomiya University Graduate School of Engineering Professor, 大学院・工学研究科, 教授 (30008049)

Project Period (FY) 1996 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1997: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1996: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsMagnetic abrasive machining / Micro-machine elements / Magnetic abrasives / Complicatedly shaped parts / Micro-deburring / Mirror finishing / Magnetic field / Line of magnetic force
Research Abstract

The results obtained in this research during two years are summarized as follows : (1) A new type of Magnetic Abrasive Finishing Process for micro-machined elements was developed and its processing principle is discussed and clarified using a large-scaled modeling experimental setup built up in our laboratory. (2) The most suitable shape and size of N・S magnetic poles was examined by the computer-aided magnetic field analysis using Finite Element Method (FEM). (3) A precision bench and copact type of magnetic abrasive finishing apparatus was newly design and made using rare earth permanent magnets instead of an electromagnetic coil, in which the monitoring system with CCD camera for observing machined surfaces and precision positioning system of N・S magnetic poles using air cylinder are taken in the apparatus. (4) From the experiments under the various conditions, the finishing characteristics for micro-machined elements are clarified. Moreover, the finishing mechanism is discussed. (5) In this study, pre-machined surface roughness of 4.5mumRy was improved to 0.5mumRy after finishing in case of SS400 ferromagnetic work-piece (minimum size in diameter is 1.5mm). (6) These results were presented at the meeting of JSME and JSPE,and published on the journal of JSGE.

Report

(3 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] 進村 武男: "磁気研磨法による曲面の平滑加工に関する研究(2D自由曲面研磨法の提案と二,三の研磨特性)" 日本機械学会第74期通常総会学術講演会講演論文集. IV. 220-221 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 進村 武男 他1名: "細管内面の磁気援用研磨法に関する研究・磁性砥粒の強制かくはん作用と研磨量増大効果・" 宇都宮大学地域共同研究センター年報〔第3号〕. 1-4 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 進村 武男: "磁気研磨法に関する基礎的研究・面精度の向上と形状精度の維持について・" 1997年度精密工学会秋季大会学術講演会講演論文集. 617 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 進村 武男 他1名: "磁気研魔法による内面の平滑加工に関する研究・磁性砥粒の強制かくはん作用が研磨特性に与える効果・" 1997年度精密工学会秋季大会学術講演会講演論文集. 618 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 進村 武男 他1名: "回転磁界を利用した電磁バレル加工法の研究" 日本機械学会東海支部第47期総会講演会. 319-320 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 進村 武男 他1名: "磁気研磨法による内面の平滑加工に関する研究 ・超精密度表面創成の試み・" 1998年度精密工学会春季大会学術講演会講演論文集. 310 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 進村 武男: "磁気研磨法による段付き円筒面の精密仕上げ〔掲載予定〕" 砥粒加工学会誌. 7 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shinmura: "Study of Free Form Surface Finishing by Application of Magnetic Abrasive Machining-Proposal of a New Surface Finishing Process for Two Dimensional Free Form Surface and a Few Finishing Characteristics-" Preprint at the Meeting of the Japan Society of Mechanical Engineers, [in Japanese]. [No.97-1, IV]. 220-221 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "New Internal Finishing of Slender Tubes by Application of Magnetic Abrasive Finishing-Effects of Forced Agitation Phenomena of Magnetic Abrasives on Stock Removal-" Annual Review of Cooperative Research Center, Utsunomiya University [in Japanese]. Vol.2. 1-4 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shinmura: "Fundamental Study of Magnetic Abrasive Finishing-On the Improvement of Surface Roughness and Maintenance of Shape Accuracy-" Preprint at the Autumn Meeting of the Japan Society for Precision Engineering [in Japanese]. 617 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "New Internal Finishing by Application of Magnetic Abrasive Machining-Effects of Forced Agitation Phenomena of Magnetic Abrasives on Finishing Chatacteristics-" Preprint at the Autumn Meeting of the Japan Society for Precision Engineering [in Japanese]. 618 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "Study of Electromagnetic Barrel Finishing Using Rotating Magnetic Field" Preprint at the Meeting of the Japan Society of Mechanical Engineers, [Tokai-branch] [in Japanese]. NO.983-1. 319-320 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "New Internal Finishing by Application of Magnetic Abrasive Machining-Generation of Ultra-precision Machined Surface and a Few Finishing Characteristics" Preprint at the Spring Meeting of the Japan Society for Precision Engineering [in Japanese]. 310 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] T.Shinmura: "Precision Surface Finishing of Cylinder with Steps by the Application of Magnetic Abrasive Machining" Jorunal of the Japan Society of Grinding Engineers [in Japanese]. 7 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 進村武男, 他1名: "細管内面の磁気援用研磨法に関する研究-磁性砥粒の強制かくはん作用と研磨量増大効果-" 宇都宮大学地域共同研究センター年報. 第3号. 1-4 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法に関する基礎的研究-面精度の向上と形状精度の維持について-" 1997年度精密工学会秋季大会学術講演会講演論文集. 617 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 進村武男, 他1名: "磁気研磨法による内面の平滑加工に関する研究-磁性砥粒の強制かくはん作用が研磨特性に与える効果-" 1997年度精密工学会秋季大会学術講演会講演論文集. 618 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 進村武男, 他1名: "回転磁界を利用した電磁バレル加工法の研究" 日本機械学会東海支部第47期総会講演会講演論文集. No.983-1. 319-320 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] 進村武男, 他1名: "磁気研磨法による内面の平滑加工に関する研究-超精密表面創成の試み-" 1998年度精密工学会春季大会学術講演会講演論文集. 講演番号G36 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法による段付き円筒面の精密仕上げ" 砥粒加工学会誌[掲載予定]. 43巻. 7 (1999)

    • Related Report
      1997 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法による曲面の平滑加工に関する研究(2D自由曲面研磨法の提案と二,三の研磨特性)" 日本機械学会第74期通常総会学術講演会講演論文集[講演番号2515]. IV. 2 (1997)

    • Related Report
      1996 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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