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Model Experiment and Numerical Simulation on Czochralski Method

Research Project

Project/Area Number 08650224
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Fluid engineering
Research InstitutionTokyo Denki University

Principal Investigator

KOYAMA Hideharu  Tokyo Denki University, Department of Mechanical Engineering, Professor, 工学部, 教授 (90120112)

Project Period (FY) 1996 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 1997: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1996: ¥800,000 (Direct Cost: ¥800,000)
KeywordsCzochralski method / Temperature oscillation / Flow visualization / Numerical simulation
Research Abstract

Experiment and numerical simulation of critical transition flow modes in Czochralski convection model were performed. Rotational Reynolds number Re, Prandtl number Pr and Rayleigh number Ra emerge in the non-dimensional governing equations. Effects of the rotations of a cylindrical red (a model for a single crystal ingot of Czochralski method) and a cylindrical container (a model for a crucible) on flow regime in a cylindrical container were investigated separately. Studies were carried out in a broad range of mixed convection parameter Ra/PrRe^2 and for the three different Prandtl numbers.
Effect of the accelerated crystal rotation technique (ACRT) was also investigated. The attention is directed to the suppression of temperature oscillation by changing the rotation rates, OMEGA = OMEGA_0 (1+A sin (2pift/tp)), where OMEGA_0 represents the constant rotation rate of cylindrical rod without the application of ACRT.An assessment is made of the optimal values to suppress the temperature oscillations.
From the results the following conclusions are obtained :
Buoyancy-and forced-convection dominant flow modes and transition from one mode to another were found to be characterized by the parameter Ra/PrRe^2. The critical value (Ra/PrRe^2) _c for the transition was 120 for the case of Pr = 4.45x10^3 and Ra = 4.83 x 10^6. In the region of Ra/PrRe^2>120, i.e.the buoyancy effect is dominant, as Ra/PrRe^2 decreases the time period of temperature oscillation gradually increases. Effect of the Prandtl number on the critical value (Ra/PrRe^2) _c was not substantial.
Temperature oscillation was suppressed considerably by adjusting A nearly equal to 0.3 and f nearly equal to 0.9 of ACRT in the rotation-dominant region. However, the temperature oscillation was not suppressed in the buoyancy dominant region. Present experimental results agree qualitatively with the numerical results.

Report

(3 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report

Research Products

(12 results)

All Other

All Publications (12 results)

  • [Publications] Choi, J.I., S.Kim, H.J.Sung, A.Nakano and H.S.Koyama: "Transition flow modes in Czochralski convection" Journal of Crystal Growth. 180. 305-314 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Kim, S., J.I.Choi, H.J.Sung, A.Nakano and H.S.Koyama: "Suppression of Temperature Oscillation by Accelerated Crystal Rotation Technique" Proceedings of the Tenth International Symposium on Transport Phenomena in Thermal Science and Process Engineering. 1. 85-89 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 児山・中野・藤村・成・崔: "チョクラルスキー法に関するモデル実験および数値シミュレーション" 東京電機大学総合研究所年報. No16. 39-43 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Nakano, A., H.S.Koyama and H.J.Sung: "Experiments on Czochnalski Convection Model" Proceeding of the ASME,Ocean Engineering Division. 14. 99-106 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Choi, J.I., S.Kim, H.J.Sung, A.Nakano and H.S.Koyama: "Transition flow modes in Czochralski" Journal of Crystal Growth. vol.180. 305-314 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Kim, S., J.I.Choi, H.J.Sung, A.Nakano and H.S.Koyama: "Suppression of Temperature Oscillation by Accelerated Crystal Rotation Technique" Proceedings of the Tenth International Symposium on Transport Phenomena in Thermal Science and Process Engineering. vol.1. 85-89 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Koyama, H.S., A.Nakano, K.Fujimura, H.J.Sung and J.I.Choi: "Model Experiment and Numerical Simulation on Czochralski Method, (in Japanese)" Annual Report, Research Institute for Technology, Tokyo Denki University. No.16. 39-44 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Nakano, A., H.S.Koyama and H.J.Sung: "Experiments on Czochralski Convection Model" Proceedings of the ASME,Ocean Engineering Division. vol.14. 99-106 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] Choi,J.I., Kim,S., Sung,H.J., Nakano,A.and Koyama,H.S.: "Transition flow modes in Czochralski convection" Journal of Crystal Growth. 180. 305-314 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Kim,S., Choi,J.I., Sung,H.J., Nakano,A.and Koyama,H.S.: "Suppression of Temperature Oscillation by Accelerated Crystal" Proceedings of the Tenth International Symposium on Transport Phenomena in Thermal Science and Process Engineering. 1. 85-89 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Nakano,A., Koyama,H.S.and Sung,H.J.: "Experiments on Czochralski ConvectionModel" Proceedings of the ASME,Ocean Engineering Division. 14. 99-106 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] J.Choi,H.J.Sung,A.Nakano and H.S.Koyama: "Transition flow modes in Czochralski convection" Proceeding of the 3rd KSME-JSME Thermal Engineering Conference. II-37-II-42 (1996)

    • Related Report
      1996 Annual Research Report

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Published: 1996-03-31   Modified: 2016-04-21  

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