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Design of Highly Accurate Linear Carriage Guided by Laser Beam Straight Datum and Its Application for Profile Measurement and Machining

Research Project

Project/Area Number 09555045
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 機械工作・生産工学
Research InstitutionOsaka University

Principal Investigator

SHIMADA Shoichi  Department of Precision science and Technology, Osaka University, Associate professor, 大学院・工学研究科, 助教授 (20029317)

Co-Investigator(Kenkyū-buntansha) KOMURA Akio  Hitachi Zosen Corporation, Researcher, 技術開発本部・事業開発統括部, 副参事
UCHIKOSHI Junichi  Department of Precision science and Technology, Osaka University, Research Associate, 大学院・工学研究科, 助手 (90273581)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥11,300,000 (Direct Cost: ¥11,300,000)
Fiscal Year 1998: ¥6,800,000 (Direct Cost: ¥6,800,000)
Fiscal Year 1997: ¥4,500,000 (Direct Cost: ¥4,500,000)
Keywordsstraight datum / laser beam datum / directional stability / beam locus straightness / tracking accuracy / straight motion mechanism / straightness measurement / flatness measurement / レーザービーム / 追尾性 / 形状測定
Research Abstract

By the computer simulation based on diffraction theory, it is proved that if beam intensity with angular misalignment of resonant mirror or misalignment of both center of resonant mirror and capillary tube is more than 1/4 the intensity of ideal resonator at Fraunhofer diffraction region, locus straightness of beam center is less than 1 nm per 1 m.
Tracking accuracy of beam center of QPD decline as increase of misalignment of resonator. However, using QPD combined aperture for high accurate alignment of resonant mirror, it is shown that tracking accuracy is possible to be less than 1 nm per 1 m. It is shown that the motional accuracy of the end of displacement sensor mounted, with the optimum place to the center of QPD, on the linear carriage under posture control is equivalent to the stability of the laser beam straight datum.
Moving vacuum beam path using a bellows and a vacuum system which controls fluctuation by air flow in the beam path, with working distance of 1 m is designed and built, then improves stability of beam position and direction. Directional stabilized He-Ne laser with outer resonant mirror supported by low coefficient thermal expansion is designed and built. Evaluating directional stability using vacuum beam path at thermostatic atmosphere, it is confirmed that horizontal and vertical directional stability of laser beam are 32 nrad and 37 nrad for 200 second.
By measuring surface profile using the displacement sensor mounted on the linear carriage, it is confirmed that the measuring accuracy is equivalent to the stability of the laser beam straight datum. The plane is made from crossed two axes of ultra high precision straight motion mechanism with directional stabilized laser beam as straight datum. Ultra high precision flatness measuring method using the plane as plane datum is proposed.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (6 results)

All Other

All Publications (6 results)

  • [Publications] 冨田 彰、島田尚一、打越純一、森田端穂、井川直哉、小村明夫: "方向安定化レーザービームを直線基準とした高精度形状測定"1998年度精密工学会春季大会学術講演会講演論文集. 506-506 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 島田尚一、打越純一、有元孝太、小村明夫: "直線基準のための方向安定化レーザの開発 -ナノスケールの直線基準としてのレーザ共振器の条件-"1999年度精密工学会春季大会学術講演会講演論文集. 456-456 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] A. Tomita, S. Shimada J. Uchikoshi, M. Morita, N. Ikawa and A. Komura: "High Accurate Profile Measurement Using Laser Beam as Straight Datum, Proc. 1998 JSPE Spring Meeting"Proc. 1998 JSPE Spring Meeting. 506 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S. Shimada, J. Uchikoshi, A. Arimoto and A. Komura: "Development of Directional Stabilized Laser Beam for Straight Datum (Condition of Laser Resonator as Nano-scale Straight Datum), Proc. 1999 JSPE Spring Meeting"Proc. 1998 JSPE Spring Meeting. 456 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 島田尚一、打越純一、有元孝太、小村明夫: "直線基準のための方向安定化レーザの開発-ナノスケールの直線基準としてのレーザ共振器の条件-" 1999年度精密工学会春季大会学術講演会講演論文集. J14 (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 冨田 彰、島田尚一、打越純一、森田瑞穂、井川直哉、小村明夫: "方向安定化レーザービームを直線基準とした高精度形状測定" 1998年度精密工学会春季大会学術講演会講演論文集. K39-K39 (1998)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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