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Development of Remote Diagnosis System of Machine Tool by Utilizing Network

Research Project

Project/Area Number 09555049
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 機械工作・生産工学
Research InstitutionKeio University

Principal Investigator

INASAKI Ichiro  Keio University, Dept.of System Design Eng., Professor, 理工学部, 教授 (30051650)

Co-Investigator(Kenkyū-buntansha) NASHIKI Masayuki  OKUMA Corporation, R&D Depatment, Genaral Manager, 開発部, (研究職)部長
AOYAMA Hideki  Keio University, Dept.of System Design Eng., Assoc.Professor, 理工学部, 助教授 (40149894)
MITSUI Kimiyuki  Keio University, Dept.of Mechanical Eng., Professor, 理工学部, 教授 (90219668)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥12,800,000 (Direct Cost: ¥12,800,000)
Fiscal Year 1998: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 1997: ¥11,800,000 (Direct Cost: ¥11,800,000)
Keywordsmachine tool / remoto diagnosis / network / motion accuracy / main spindle diagnosis / circular motion
Research Abstract

This study was carried out for 2 years, and three systems : a diagnosis system for motion accuracy of a machine tool, a diagnosis system for the main spindle of a machine tool, and a remote diagnosis system of a machine tool by utilizing a network, have been developed. The results are summarized as follows :
1. A diagnosis system for motion accuracy of a machine tool
A method to test motion and positioning accuracy of an NC machine tool is proposed and a device and a system to measure and diagnose the accuracy are developed. The device has the measurement resolution of 1 mm by using the laser interferometer. It was confirmed that the device with two measurement axes could measure the locus such as circular motion and perpendicular motion.
2. A diagnosis system for the main spindle of a machine tool
An acceleration sensor, an AE sensor, and a thermo-sensor are installed by the main spindle of a machine tool. A system is developed to diagnose the damage of the main spindle of a machine tool by extracting the features representing damage of the main from the sensor signals and identifying the feature with the damage.
3. A remote diagnosis system of a machine tool by utilizing a network
The mutual communication system between a host computer and the controller of an NC machine tool was developed. Using the system enable one to operate a machine tool by remote control from the host computer side and to obtain and modify the NC parameter from a remote place. In addition, signals from the sensor installed in a machine tool are transferred to the remote host computer through the network. A remote diagnosis system of a machine tool was developed by using the mutual communication system.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (6 results)

All Other

All Publications (6 results)

  • [Publications] 片山貴文: "ネットワークを利用した工作機械のリモート診断" 1998年度精密工学会秋季大会学術講演論文集. 32 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 青山省三: "レーザ干渉計を用いたNC工作機械の円運動測定法の開発" 1999年度精密工学会春季大会学術講演論文集. 446 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Takafumi KATAYAMA: "Remote Diagnosis of Machine Tool by Utilizing Network" Proc.of 1998 Autumn Annual Meeting of the Ja-pan Society for Precision Engineering. 32 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shouzo AOYAMA: "Development of Measurement Methed of Circular Motion of NC Machine Tool by Using Laser ferrometer" Proc.of 1999 Spring Annual Meeting of the Ja-pan Society for Precision Engineering. 446 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 片山貴文: "ネットワークを利用した工作機械のリモート診断" 1998年度精密工学会秋季大会学術講演論文集. 32 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 青山省三: "レーザ干渉計を用いたNC工作機械の円運動測定法の開発" 1999年度精密工学会春季大会学術講演論文集. (3月16日発表). (1999)

    • Related Report
      1998 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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