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Development of Rapid Detection and Evaluation System for Inner and Narrow Defects in Fine Ceramics

Research Project

Project/Area Number 09555122
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 計測・制御工学
Research InstitutionNagaoka University of Technology

Principal Investigator

AKIYAMA Nobuyuki  Nagaoka University of Technology.Engineering Department.Profesor, 工学部, 教授 (90251850)

Co-Investigator(Kenkyū-buntansha) HARA Yasuhiko  Hitachi, Ltd.Production Engineering Research Laboratory.Senior Researcher, 生産技術研究所, 主任研究員(研究職)
YOSHIMURA Takaharu  Hitachi Metals, Ltd.Production System Laboratory.Senior Researcher, 生産システム研究所, 主任研究員(研究職)
ISHIZAKI Kouzou  Nagaoka University of Technology.Engineering Department.Profesor, 工学部, 教授 (10176183)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥6,400,000 (Direct Cost: ¥6,400,000)
Fiscal Year 1998: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 1997: ¥4,600,000 (Direct Cost: ¥4,600,000)
Keywordscrack / non-destructive inspection / ceramics / laser diffusion / non-contact detection / マイクロクラック検査 / クラック検査
Research Abstract

The scanning detection system for a narrow crack on a ceramic plate has been developed. When a laser spot is illuminated on a ceramic plate, the laser is diffused within the ceramics and interrupted by the crack. The crack is detected automatically by detecting the difference of irradiants on each side of crack.
In the experimental apparatus, the laser spot is scanned with a polygon mirror and the distribution of irradiant on the ceramics is detected with a photo-mulutiplier tube, The results can be summarized as follows
(1) The cracks of 0.5mum width in alumina or PZT substrate can be detected automatically at an S/N ratio of 2 by detecting the difference of irradi-ants on each side of crack.
(2) The cracks with the length over 0.1 mm can be detected, However, only the crack with the length over 0.6 mm must be detected in order to separate the cracks from an impurity or void.
(3) The method for detecting the narrow cracks which exist in a patterned ceramic plate was developed. The in-process inspection in a manufacturing process was realized by this technology.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (2 results)

All Other

All Publications (2 results)

  • [Publications] 吉田昌弘,秋山伸幸: "レーザ拡散法による濃色PZT基板微細クラックインプロセス自動検出技術" 精密工学会誌. 64巻・6号. 861-865 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 吉田昌弘,秋山伸幸: "レーザ拡散法による濃色PZT基板微細クラックインプロセス自動検出技術" 精密工学会誌. 64巻6号. 861-865 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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