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Synthesis of high-strength ceramics by centrifugal casting and microwave sinterieng and evaluation of mechanical properties

Research Project

Project/Area Number 09555204
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Structural/Functional materials
Research InstitutionTohoku University

Principal Investigator

KOIKE Jun-ichi  Tohoku University, Graduate School of Engineering Associate Professor, 大学院・工学研究科, 助教授 (10261588)

Co-Investigator(Kenkyū-buntansha) SAJI Tasaburou  Fuji Denpa Kogyo Research and Development Division Division Leader, 研究開発部, 研究開発部長(研究職
TASHIMA Shunzo  Hiroshima University, Faculty of School Education Associate Professor, 学校教育学部, 助教授 (40136130)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥10,400,000 (Direct Cost: ¥10,400,000)
Fiscal Year 1998: ¥2,900,000 (Direct Cost: ¥2,900,000)
Fiscal Year 1997: ¥7,500,000 (Direct Cost: ¥7,500,000)
Keywordsmicrowave sintering / Al_2O_3 / Si_3N_4 / 遠心成形 / アルミナ / 強度 / 機械的性質
Research Abstract

A12O3 and Si_3 N_4 were synthesized by microwave sintering. Its properties were investigated and advantages and disadvantages of microwave sintering were evaluated. Major obtained results were the following. In both ceramics, relative density was higher with microwave sintering than with conventional sintering. It was also found that by microwave sintering, the onset temperature for sintering was lowered by 50゚C and the sintering rate was increased. Since microwave sintering could decrease the activation energy for diffusion by 40%, these improvemens were due to the enhanced diffusion under microwave conditions.
We also found that there was no direct correlation between the sintered density and the green density. This was contradictory to the results in the case of conventional sintereing. Observation of microwave-sintered Al2O3 and Si_3N_4 by a scanning electron microscope revealed the absence of pores having a diameter of less than 2 mum. This indicated that small pores of less than 2 mum were vanished during microwave sintering. Therefore, the final density was found to be determined not by the green density but by the amount of the small pores. A possible reason for the disappearance of the small pores is that the surface energy is increased under the microwave and that the small pores having a large surface/volume ratio would shrink and disappear. The reduction of the small pores during performing becomes a key to further improve the final density and associated mechanical properties

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (22 results)

All Other

All Publications (22 results)

  • [Publications] 小池淳一: "High temperature deformation characteristics of sintered alumina having amorphous grain boundaries" Materials Science Forum. 233-234. 351-358 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 小池淳一: "Effects of grain boundary amorphous phase on high temperature ductility in a alumina polycrystals" Materials Science and Engineering A. A234-236. 529-532 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 小池淳一: "Effects of the liquid phase on the high temperature ductility : from embrittlement to superplasticity" Philosophical Magazine A. 78. 599-614 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 田島俊造: "A new adavanced ceramic tools formed by a high-speed centrifugal compaction Process" Proc.of Int′l Conf.on Precision Engineering. 1021-1025 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 田島俊造: "High strength alumina ceramic tools" Proc.of Int′l Conf.on Progress of Cuttin and Griding. 141-146 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 佐治他三郎: "マイクロ波焼成による緻密化のプロセス" ニューセラミックス. 10号. 17-26 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Junichi Koike: "High temperature deformation characteristics of sintered alumina having amorphous grain boundaries" Materials Science Forum. 233-234. 351-358 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Junichi Koike: "Effects of grain boundary phase on high temperature ductility in alumina polycrystals" Materials Science and Engineering A.A234-236. 529-532 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Junichi Koike: "Effects of the liquid phase on the high-temperature tensile ductility : from embrittlement to superplasticity" Philosophical Magazine. 78. 599-614 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shunzo Tashima: "A new advanced ceramic tools formed by a high-speed centrifugal compaction process" Proc.Int'l Conf.on Precision Engineering. 1021-1025 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shunzo Tashima: "High strength alumina ceramic tools" Proc.Int'l Conf.on Progress of Cutting and Grinding. 141-146 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Tasaburou Saji: "Densification process by microwave sintering" New Ceramics. 10. 17-26 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 小池淳一: "High temperature deformation characteristics of sintered alumina having amorphous grain boundaries" Materials Science Forum. 233-234. 351-358 (1997)

    • Related Report
      1998 Annual Research Report
  • [Publications] 小池淳一: "Effects of grain boundary amorphous phase on high temperature ductility in alumina polycrystals" Materials Science and Engineering A. A234-236. 529-532 (1997)

    • Related Report
      1998 Annual Research Report
  • [Publications] 小池淳一: "Effects of the liquid phase on the high temperature ductility:from embrittlement to superplasticity" Philosophical Magazine A. 78. 599-614 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 田島俊造: "A new adavanced ceramic tools formed by a high-speed centrifugal compaction process" Proc.of Int'l Conf.on Precision Engineering. 1021-1025 (1997)

    • Related Report
      1998 Annual Research Report
  • [Publications] 田島俊造: "High strength alumina ceramic tools" Proc.of Int'l Conf.on Progress of Cuttin and Griding. 141-146 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 佐治他三郎: "マイクロ波焼結による緻密化のプロセス" ニューセラミックス. 10号. 17-26 (1997)

    • Related Report
      1998 Annual Research Report
  • [Publications] 小池淳一: "High temperature deformation characteristics of sintered alumina having amorphous grain boundaries" Materials Science Forum. 233-234. 351-358 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小池淳一: "Effects of grain boundary amorphous phase on high temperature ductility in alumina polycrystals" Materials Science and Engineering A. A234-236. 529-532 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小池淳一: "Influence of liquid-phase inclusion on high-temperature deformation behavior in Al-Bi alloys" Materials Science and Engineering A. A234-236. 525-528 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 小池淳一: "Microstructure and superplasticity in Al-Mg alloy composites reinforced with silicon nitride particles" Materials Science Forum. 243-245. 277-285 (1997)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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