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RESEARCH AND DEVELOPMENT OF NEW FILLER MATERIALS FOR JOINING DIFFERENT MATERIALS BY ISOTHERMAL SOLIDIFICATION

Research Project

Project/Area Number 09555227
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Metal making engineering
Research InstitutionKurume National College of Technology

Principal Investigator

SASAGURI Nobuya  KURUME NATIONAL COLLEGE OF TECH., MAT. SCI. & MET. ENG., ASSOCIATE PROFESSOR, 材料工学科, 助教授 (50215737)

Co-Investigator(Kenkyū-buntansha) HONDA Yoshioki  KURUME NATIONAL COLLEGE OF TECH., MAT. SCI. & MET. ENG., ASSO. PROF., 材料工学科, 助教授 (10044281)
MATSUBARA Yasuhiro  KURUME NATIONAL COLLEGE OF TECH., MAT. SCI. & MET. ENG., PROFESSOR, 材料工学科, 教授 (20044258)
Project Period (FY) 1997 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥5,900,000 (Direct Cost: ¥5,900,000)
Fiscal Year 1999: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 1998: ¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1997: ¥2,500,000 (Direct Cost: ¥2,500,000)
KeywordsCu-Mn alloy / Brazing / Isothermal solidification / Bond-strength / Ductile cast iron / High chromium cast iron / Ni-hard cast iron / Ag-Cu合金フィラ / Cu-Zn合金フィラ
Research Abstract

For the purpose of developing a new filler metal with lower melting point and giving higher bond-strength, several kind of filler metals made of Cu-X alloys and Cu-X-Y alloys (X : Mn or Ag, Y : Fe, Cr or Al) were produced and applied to brazing of a ductile cast iron (DCI) and a mild steel. Irrespective of the kind of filler metal, alloyed phases precipitated at the DCI side and grew toward the steel side by isothermal solidification. In case of using Cu-25% Mn filler metal, a DCI and a steel could be joined at lower temperature of 1223K, and the same bond-strength (about 300 MPa) as brazed with pure copper could be obtained when the DCI and steel was brazed at the temperature (1300 K) lowered by about 80K compared with the usual temperature of copper brazing. When the Cu-25% Mn filler metal was applied to brazing of a high chromium cast iron and a steel, alloyed phases precipitated and the bond-strength showed about 220 MPa. In case of brazing of a Ni-hard cast iron and a steel at 1300K, the bond-strength of about 300 MPa was obtained. The effects of addition of third element to Cu-25% Mn filler metal was observed. Based on the above results, it can be said that the Cu-25% Mn alloy is a promising filler metal with lower melting point for joining cast iron and steel.

Report

(4 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • 1997 Annual Research Report
  • Research Products

    (5 results)

All Other

All Publications (5 results)

  • [Publications] 笹栗信也、松原安宏: "Cu-Mn合金系フィラを用いたダクタイル鋳鉄と軟鋼の接合"鋳造工学. 70. 884-890 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Nobuya Sasaguri and Ysuhiro Matsubara: "Brazing of Ductile Cast iron and mild Steel using Cu-Mn Filler Metals"Journal of Japan Foundry Engineering Society. 70. 884-890 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 笹栗信也: "Cu-Mn合金系フィラを用いたダクタイル鋳鉄と軟鋼の接合" 鋳造工学. 70巻・12号. 884-890 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 笹倉信也, ほか: "ブレ-ズ法による鋳鉄と鋼の接合" 日本鋳造工学会全国講演概要集. 131. 9 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 笹倉信也, ほか: "Cu-Mn合金フィラを用いた球状黒鉛鋳鉄と鋼の接合" 日本鋳造工学会全国講演概要集. 132(発表予定). (1998)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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