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Development of Machines for Simultaneous Lumbering and Flaking and for OSB Manufacture

Research Project

Project/Area Number 09556040
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 林産学
Research InstitutionAkita Prefectural University (1998)
Akita Prefectural College of Agriculture (1997)

Principal Investigator

SASAKI Hikaru  Prof. of Institute of Wood Technology, Akita Prefectural University, 木材高度加工研究所, 教授 (50027158)

Co-Investigator(Kenkyū-buntansha) IIJIMA Yasuo  Prof. of Institute of Wood Technology, Akita Prefectural University, 木材高度加工研究所, 教授 (10279507)
YAMAUCHI Hidefumi  Inst. of Institute of Wood Tech., Akita Prefectural University, 木材高度加工研究所, 助手 (90279513)
TAMURA Yasuo  Prof. of Institute of Wood Technology, Akita Prefectural University, 木材高度加工研究所, 教授 (90279505)
KOIZUMI Akio  Assoc. Prof. of Institute of Wood Tech., Akita Prefectural University, 木材高度加工研究所, 助教授 (40183040)
SAITOH Katumi  G. Direct., Shonai Iron Works Corp.
佐々木 貴信  秋田県立農業短期大学, 木材高度加工研究所, 助手 (00279514)
岡崎 泰男  秋田県立農業短期大学, 木材高度加工研究所, 講師 (70279511)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥11,900,000 (Direct Cost: ¥11,900,000)
Fiscal Year 1998: ¥6,500,000 (Direct Cost: ¥6,500,000)
Fiscal Year 1997: ¥5,400,000 (Direct Cost: ¥5,400,000)
KeywordsLumbering / Flaker (LVL) / Composite processing / Strand-type flakes / OSB(Oriented Strand Board) / フレーキングミル / フレーク / ストランド / ドラムフレーカー / 切削 / オリエンター / ドラムフレーカ-
Research Abstract

1) Although ordinary lumbering is conducted along the longitudinal axis of a log with saws, this machine was able to process logs in the lateral direction, therefore, lumbering rate increased considerably. Since drum flakers were used for the saws, a lot of strand-type wood flakes (strands) for OSB were produced simultaneously with the lumbering.
2) Although, the machine could press logs of only 300 mm in length and less than 300 mm in diameter, it is still good enough to provide every information useful to design a full-scale machine for industrial practice.
3) The cutting time for this machine is proportional to the speed of rotation and the diameter of the drums. This was verified in an experiment conducted at full capacity which showed that the cutting time was only 3 sec for a log with 300 mm in diameter.
4) In this case, the average moisture content of the flakes at the collection chamber was about 150%. At this condition the power requirement per unit weight of flake production was estimated at 2 kWh/ton (wet) or 5 kWh/ton (dry). The variation in the thickness of the resulting planks after one-pass cutting was less than 0.5mm or less than 0.5%. This shows that lumbers with smooth surface and uniform thickness can be produced with this Flaking Mill.
5) The Flaking Mill developed was highly efficient and extremely fast for the processing of sugi plantation thinnings into dimension lumber and strands for OSB production. OSBs manufactured from the strands had very good properties even at low density. These could be used as alternatives to structural plywoods.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report

Research Products

(19 results)

All Other

All Publications (19 results)

  • [Publications] H.Sasaki et al.: "A New Machine for Simultaneous Flaking and Lumbering"Proc.of the 4^<th> Pacific Rim Bio-Based Composites Symposium,Nov.2-5,1998,Bogor,Indonesia. 499-502 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H.Sasaki and O.R Pulido: "Flourishing Research and Development at the Institute of Wood Technology."Proc.of the Second International Wood Science Seminar,Nov.6-7,1998,Serpong,Indonesia,. 525-529 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H.Sasaki and S.kawai: "Development of Conversion Technologies of Low-Grade Wood Resources into Higher-Grade Laminated Veneer Products."Proc.of the Workshop for the 40th Anniversary of Chnese Academy of Forestry,Oct..27-28,1998,Beijing,China,. 106-113 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H.Sasaki: "New Technologies and Machines for Conversion of Low-Grade Logs into Value-Added Products."Proc.of the First International Tropical Conference,17-20,June,1997,Kuala Lumpur,Malaysia,. B-27 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Pulido et al.: "Oriented Boards from Sugi(Criptomeria japonica)Wood Strands and Barks."Proc.of the Second International Wood Science Seminar,Nov.6-7,1998,Serpong,Indonesia,. C1-C6 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H.Sasaki et al.: "OSB Manufacture from Sugi Plantation Thinnings."Proc.Fo the International Conference on Effective Utilization of Plantation Timber.May21-23,1999,Chi-Tou,Taiwan. 117-122 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H. Sasaki and S. Kawai: "Development of Conversion Technologies of Low-Grade Wood Resources into Higher-Grade Laminated Veneer Products"Proc. of the Workshop for the 40th Anniversary of Chinese Academy of Forestry, Oct.27-28, 1998, Beijing, China. 525-529 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H. Sasaki and O.R. Pulido: "Flourishing Research and Development at the Institute of Wood Technology"Proc. of the Second International Wood Science Seminar, Nov.6-7, 1998, Serpong, Indonesia. C1-C6 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H. Sasaki: "New Technologies and Machines for Conversion of Low-Grade Logs into Value-Added Products"Proc. of the First International Tropical Conference, 17-20 June, 1997, Kuala Lumper, Malaysia. 106-113 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H. Sasaki, O.R. Pulido, H. Yamauchi and S. KAWAI: "A New Machine for Simultaneous Flaking and Lumbering"Proc. of the Fourth Pacific Rim Bio-Based Composites Symposium, Nov. 2-5, 1998, Bogor, Indonesia. 499-502 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] O.R. Pulido, H. Yamauchi, L.F. Ma, N. Yoshinaga and H. Sasaki: "Oriented Boards from Sugi (Cryptomeria Japonica) Wood Strands and Barks"Proc. of the Second International Wood Science Seminar, Nov. 6-7, 1998, Serpong, Indonesia. B27 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H. Sasaki, O.R. Pulido, H. Yamauchi, L.F. Ma: "OSB Manufacture from sugi Plantation Thinnings"Proc. of the International Conference on Effective Utilization of Plantation Timber, May 21-23, 1999, Chi-Tou, Taiwan. (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] O.R.Pulido,H.Yamauchi,L.F.Ma,N.Yoshinaga,H.Sasaki: "Oriented Boards from Sugi Wood Strand and Bark" Proc.of the Second International Wood Science Seminar,Nov.6-7,1998,Serpong,Indonesia. B27- (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] H.Sasaki and O.R.Pulido: "Flourishing Research and Development at the Institute of Wood Technology" Proc.of the Second International Wood Science Seminar,Nov.6-7,1998,Serpong,Indonesia. C1-C6 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] O.R.Pulido,N.Yoshinaga,H.Yamauchi,L.F.Ma,Y.Tamura,H.Sasaki: "Utilization of Sugi Barks for Wood Composites" Proc.of the Fourth Pacific Rim Bio-Based Composites Symposium,Nov.2-5,1998,Bogor,Indonesia. 215-225 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] H.Sasaki,O.R.Pulido,H.Yamauchi,Y.Kawai: "A New Machine for Simultaneous Flaking and Lumbering" Proc.of the Fourth Pacific Rim Bio-Based Composites Symposium,Nov,2-5,1998,Bogor,Indonesia. 499-502 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 佐々木光: "コンサイス「木材百科」分担執筆項目(p.100〜101):新しい木質材料の提案(2)-フレーキングミル" (財)秋田県木材加工推進機構, 290 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 佐々木光: "秋田木高研における機械ならびに材料開発" 第14回木質ボード・木質複合材料シンポジウム資料. 1998. 30-39

    • Related Report
      1997 Annual Research Report
  • [Publications] H.Sasaki et al.: "New Technologies and Machines for Conversion of Low-Grade Logs into Value-Added Products" Proc. The First International Tropical Conference, June 17-20, 1997. (印刷中).

    • Related Report
      1997 Annual Research Report

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Published: 1997-03-31   Modified: 2016-04-21  

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