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Fracture Mechanical Studies on Polyethylene Erectro-Fusion Joint Containing Three-Dimensional Circumferential Crack

Research Project

Project/Area Number 09650102
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionKyoto Institute of Technology

Principal Investigator

SAITO Kenji  Kyoto Institute of Technology, Faculty of Engineering and Design, Associate Professor, 工芸学部, 教授 (20027775)

Co-Investigator(Kenkyū-buntansha) HORI Yasuhito  College of Industrial Technology, Department of Mechanical Engineering, Research, 助手 (10269889)
ARAKI Shigetoshi  Kyoto Institute of Technology, Faculty of Engineering and Design, Associate Prof, 工芸学部, 助教授 (60222741)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥3,300,000 (Direct Cost: ¥3,300,000)
Fiscal Year 1998: ¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 1997: ¥1,800,000 (Direct Cost: ¥1,800,000)
KeywordsFracture Mechanics / Fracture Toughness / Polyethylene / Electro-Fusion Joint / Circumferential Crack / Stress Intensity Factor / Finite Element Analysis / Creep / 円筒き裂
Research Abstract

The electro-fusion joint is widely used to connect Polyethylene pipes each other. The non-fused region which is produced between the joint and the outer circumferential edge of the pipe is served as a three-dimensional circumferential crack. The fracture of the joint is observed experimentally to start from the tip of the crack. Therefore, the joint should be designed first of all based on the fracture mechanics. In this study, the stress intensity factors at the tip of the circumferential crack were calculated by FEM analysis using a three-dimensional isoparametric singular element. The dependence of the sizes of the joint, such as the length of fused region, the thickness of the joint, the crack length, etc., on stress intensity factor K_I, and K_<II> at the tip of the crack can be obtained. The fracture toughness of a Polyethylene was evaluated experlimentally over the temperature range from -196゚C to -120゚C.The value of the plane strain fracture toughness of Polyethylene decreases … More with increasing temperature within the range from -196゚C to -120゚C.The minimum value of K_<IC> is 3.47MPam^<1/2> at - 120゚C.From the analytical results, the value of the combined stress intensity factor K = (K_I^2 +K_<II>^2 )^<1/2> is about O.45MPa^<1/2> under the maximum internal pressure which may be applied to the joint and pipes. The value of the safety factor of the joint can be concluded to be about 7 from these results, In addition to these studies, the one-dimensional creep constitutive equation was evaluated as a form obeying the Bailey-Norton's law by performing the creep tests. The constitutive equation obtained was extended to the three-dimensional form by adopting the Mieses theory. The creep strain at the tip of sharp notch was analyzed by the updated lagrangian FEM analysis using the extended constitutive equation. As a result, the creep strain at the tip of notch increases with increasing the elapsed time. As the tip of the notch becomes more sharp, the value of the creep strain increases irrespective of the elapsed time. Less

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (7 results)

All Other

All Publications (7 results)

  • [Publications] Y.Hori: "Evaluation of Creep Behavior of High Density Polyethylene" Proc.of the international Conference on ADVANCED POLYMER, COMPOSITE MATERIALS, PROCESSING AND APPLICATIONS. 148-153 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.Hori: "Studies on Fracture Mechanics Design of Electro-Fusion Joint Made of High Density Polyethylene" Proc.of the Asian Pacific Conference on Fracture and Strength. (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.HORI,S.ARAKI,K.SAITO,K.MIZUKAWA and T.YOSHII: "Evaluation of Creep Behavior of High Density Polyethylene" Proceedings of the international conference on ADVANCED POLYMER COMPOSITES,MATERIALS,PROCESSING AND APPLICATIONS (ICAPC-97). (in Beijing). 148-153 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.HORI,S.ARAKI,K.SAITO and K.MIZUKAWA: "Studies on Fracture Mechanics Design of Electro-Fusion Joint Made of High Density Polyethylene" Proceedings of the Asian Pacific Conference on Fracture and Strength. (to be published). (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.Hori: "Evaluation of Creep Behavior of High Density Polyethylene" Proc.of the international conference on ADVANCED POLYMER,COMPOSITE MATERIALS,PROCESSING AND APPLICATIONS. 148-153 (1997)

    • Related Report
      1998 Annual Research Report
  • [Publications] Y.Hori: "Studies on Fracture Mechanics Design of Electro-Fusion Joint Made of High Density Polyethylene" Proc.of the Asian Pacific Conference on Fracture and Strength. (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] Y.Hori: "Evalvation of Creep Behavior of High Density Polyethylene" Proc.of the international conference on ADVANCED POLYMER COMPOSITE MATERIALS,PROCESSING AND APPLICATIONS. 148-153 (1997)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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