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Dynamic Detection of Microcracking by Acoustic Emission during Thermal Shock Fracture of Ceramicsand Analysis of Failure Mechanism

Research Project

Project/Area Number 09650111
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionTOKYO METROPOLITAN UNIVERSITY

Principal Investigator

WAKAYAMA Shuichi  Tokyo Metropolitan University, Faculty of Engineering, Associate Professor, 工学研究科, 助教授 (00191726)

Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥3,200,000 (Direct Cost: ¥3,200,000)
Fiscal Year 1998: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 1997: ¥2,300,000 (Direct Cost: ¥2,300,000)
KeywordsCeramics / Thermal Shock Fracture / Acoustic Emission / Main Crack Formation / FractureMechanism / Thermal Stress / FEM Analysis
Research Abstract

Microfractureprocess in ceramics under thermal shock fracture was characterizedby acoustic emission technique. The specimen was alumina disc with 0.5 mm thicknessand 20 mm diameter. The disc specimen was heated to the designated temperature(410 - 460゚C) and the central part of disc was quenchedby means of contacting of metal rod. An AE transducer, in which amplifier is instrumented was attached on the opposite side of the metal rod and used for detectingthe AE signals due to microcrackings during thermal shock fracture with excellent sensitivity. The temperature distribution on the specimen was measured by the spot-type infrared thermometer and then the 2-dimensional thermal stress field was calculated analytically. The thermal stress field was also analyzed by FEM calculation and the experimentally estimated stressfield was verified. Macroscopicfracturebehavior was observed using a video systemand the initiation of macroscopicmaincrack was observed before maximum stress. On the other hand. the remarkable increase of AE signals was detected when the maincrack was initiated. From these results, it was understood that the thermal shock fractureprocess consists of microcrackinitiation immediately after contacting a metal bar, maincrack formation due to the coalescence of microcracks and the subsequentcrack propagation. Furthermore the microfracture process during plane bending tests of alumina disc specimens were also investigated by acoustic emission technique. Consequently, it was understood that the critical stress for maincrack formation during thermal shock was equivalentto that of mechanical loaded tests.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] Shuichi WAKAYAMA: "Microfracture Process in Ceramics under Thermal Shock Fracture Characterized by Acoustic Emission" Progress in AE. 9. 73-80 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shuichi Wakayama and Byung-Nam Kim: "AE Characterization of Microfracture Process in Ceramic Materials" Nondestructive Characterization of Materials. 8. 629-634 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 若山修一: "セラミックスにおける熱衝撃破壊過程のAE法による動的評価" 日本機械学会平成10年度材料部門講演会講演論文集. A. 133-134 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Minoru SATO and Shuichi WAKAYAMA: "Thermal Shock Fracture Process in Al_2O_3 Ceramics Characterized by Acoustic Emission" Proc.5th Jpn.Int.SAMPE Symp.529-534 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 佐藤稔,若山修一: "Al_2O_3セラミックスの熱衝撃破壊過程のAE法による評価" 第11回AE総合コンファレンス論文集. 11-14 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shuichi WAKAYAMA: "Microfracture Process in Ceramics under Thermal Shock Fracture Characterized by Acoustic Emission" Progress in AE. Vol.9. 73-80 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shuichi WAKAYAMA and Byung-Nam KIM: "AE Characterization of Microfracture Process in Ceramic Materials" Nondestructive Characterization of Materials. Vol.8. 629-634 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shuichi WAKAYAMA: "Dynamic Characterization of Thermal Shock Fracture Process in Ceramics by Acoustic Emission" Proc. the 1998 Annual Meeting of JSME/MMD. No.98-5, Vol.A. 133-134 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Minoru SATO and Shuichi WAKAYAMA: "Thermal Shock Fracture Process in Al_2O_3 Ceramics Characterized by Acoustic Emission" Proc.5th Jpn.Int.SAMPE Symp.529--534 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Minoru SATO and Shuichi WAKAYAMA: "Characterization of Thermal Shock Fracture Process in Al_2O_3 Ceramics by Acoustic Emission" Proc. The 11th National Conference on Acoustic Emission. 11-14 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Shuichi WAKAYAMA and Byung-Num KIM: "AE characterization of Microfracture Process in Ceramic Materials" Nonclestructive Characterization of Materials. Vol.8. 629-634 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Shuichi WAKAYAMA: "Microfracture Process in Ceramics under Thermal Shock Fracture Characterized by Acoustic Emission" Progress in Acoustic Emission. Vol.9. 73-80 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 若山修一: "セラミックスにおける熱衝撃破壊過程のAE法による動的評価" 日本機械学会材料力学部門講演会(M&M'98)講演論文集(A). 98・5. 133-134 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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