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Study on Development if High Strength-Toughness- and Environmental Strength-Aluminum Alloys with Fine Grain Structure

Research Project

Project/Area Number 09650762
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Structural/Functional materials
Research InstitutionYamaguchi University

Principal Investigator

OSAKI Shuhei  Yamaguchi University, Faculty of Engineering, Professor, 工学部, 教授 (00035049)

Co-Investigator(Kenkyū-buntansha) KAMINISHI Ken  Yamaguchi University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (50177581)
IINO Makio  Yamaguchi University, Faculty of Engineering, Professor, 工学部, 教授 (20253164)
Project Period (FY) 1997 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥4,000,000 (Direct Cost: ¥4,000,000)
Fiscal Year 1999: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1998: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1997: ¥3,000,000 (Direct Cost: ¥3,000,000)
KeywordsAluminum Alloy / Stress Corrosion Cracking / Fine Grain Structure / Grain Boundary / Crack Tip Plastic Zone / Hydrogen Embrittlement / Loading Mode / Precipitation / 水素脆化
Research Abstract

The superposition of mode II of mode III component onto mode I loading has a different effect on SCC intiation in 7075-T6 series alloys, depending on the anisotropy of grain structure, namely causing a delay for the short-transverse oriented specimen, while an acceleration for the longituditinal oriented specimen. On the basis of these results, the SCC fracture loci under the combines loading conditions is determined.
The effect of crystal grain size on the SCC of a high-strength alloy 7475-T6 sheet has been investigated using two types of tensile specimens with and without pre-crack, exposed in 3.5% sodium chloride solution. Little differences in the tensile property and fracture toughness are exhibited in the three materials A, B and C, having a fine-, medium- and coarse-grain size, respectively. The SCC rupture time of the smooth specimen is prolonged with the increase in gain size, namely in the order of material A<B<C. The resistance to SCC initiation and propagation of the pre-cracked specimen is also enhanced with the increase in gain size. From the test results together with the elasto-plastic FEM stress analysis, the threshold stress intensity KィイD2ISCCィエD2 of SCC initiation is derived to be in agreement with the KィイD2IィエD2 condition under that the plastic zone size RィイD2pィエD2=(KィイD2IィエD2/ σィイD2ysィエD2)ィイD12ィエD1/π in front of crack tip expands to a width of grain diameter, where σィイD2ysィエD2 is the yield strength. Thus it is supported that the SCC process of the alloy 7457-T6 is principally controlled by hydrogen embrittlement achieved over a critical distance corresponding to one size of grain.
These results will give effective guidelines for the development of aluminum alloys with a better combination among strength, fracture toughness and resistance to SCC.

Report

(4 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • 1997 Annual Research Report
  • Research Products

    (29 results)

All Other

All Publications (29 results)

  • [Publications] 大崎修平: "モードI-II混合負荷における7075系アルミニウム合金のSCCき裂進展"軽金属. 47・7. 370-377 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Shuhei OSAKI: "A Mechanistic Experiment on SCC Process in 8090 Aluminum-Lithium Alloy"Proc.of OCAA-6. 3. 1693-1698 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 大崎修平: "Al-Li-Cu 2090合金の静および動SCC特性に及ぼすZn添加の影響"日本機械学会論文集A編. 64・623. 1964-1969 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Shuhei OSAKI: "SCC Behaviors of High-Strength Alminum Alloys under Complex Stress State"Proc.of ISSTAD'98. 1. 817-822 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Shuhei OSAKI: "Effect of Zinc Addition on static- and Dynamic- SCC Properties of Al-Li-Cu 2090 Alloy"JSME Jour.Ser.A. 42・2. 288-293 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 大崎修平: "7475アルミニウム合金の応力腐食割れ特性と結晶粒径の関係"日本機械学会中四国支部第38期総合講演会論文集. 005・1. 31-32 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] OSAKI, S IINO, M and UTSUE, M: "SCC Extention of 7075 Series Aluminum Alloys under Mixed-Mode I-II Loading"J. of JILM. (Japanese) Vol. 47 No. 7. 370-377 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] OSAKI, S IINO, M and KAMINISHI, K: "A Mechanistic Experiment on SCC Process in 8090 Aluminum-Lithium Alloy"Proc. of ICAA-6. Vol. 3. 1693-1698 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] HOTTA, A, OSAKI, S et al: "Cooperative Research on Standerdization of Test Methods for Exfoliation Corrosion Susceptibility in AI-Li Series Alloys (1st Report)"Proc. of ICAA-6. Vol. 3. 1675-1680 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] OGISU, T, OSAKI, S et al: "Cooperative Research on Standerdization of Test Methods for Exfoliation Corrosion Susceptibility in AI-Li Series Alloys (2nd Report)"Proc. of ICAA-6. Vol. 3. 1681-1686 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] OSAKI, S, IINO, M, KOBAYASHI, K and SAKAMOTO, T: "Effect of zinc Addition on Static- and Dynamic-SCC Propertias of AI-Li-Cu2090"J. of JSME, A. (Japanese) Vol. 64 No. 623. 1964-1969 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] OSAKI, S and IINO, M: "SCC Behaviors of High-Strength Alminum Alloys under Complex Stress State"Proc. of ISSTAD98. 817-822 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] OSAKI, S, IINO, M, KOBAYASHI, K and SAKAMOTO, T: "Effect of zinc Addition on Static- and Dynamic-SCC Properties of AI-Li-Cu2090"JSME Int. Jour., VSerA. Vol. 42 No. 2. 1964-1969 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] OSAKI, S, MAKIO, M and ITOH, D: "Effect of Loading Mode and Specimen Orientation on SCC Behavior of High-Strength Wrougth AI-Zn-Mg-Cu system Alloy"Proc. of Int. Conf, ATEM99. Vol. 2. 749-754

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Shuhei OSAKI: "Effect of Zinc Addition on Static-and Dynamic-SCC Properties of Al-Li-Cu 2090 Alloy"JSME Int.Jour.Ser,A. 42・2. 288-293 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 大崎修平: "7475アルミニウム合金のSCC特性に及ぼす結晶粒サイズの影響"軽金属学会第96回春季大会講演概要. 215-216 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 大崎修平: "7050系合金のT6およびRRA処理材のSCC特性"軽金属学会第96回春季大会講演概要. 217-218 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Shuhei OSAKI: "Effects of Loading Mode and Specimen Orientation on SCC Behavior of High-Strength Wrought Al-Zn-Mg-Cu System Alloy"Proc.Of Int.Conf.ATEM' 99. 2. 749-754 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 大崎修平: "Al-Li系合金の破面形態の観察と破壊靭性値の評価"軽金属学会第97回秋季大会講演概要. 77-78 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 大崎修平: "7475アルミニウム合金の応力腐食割れ特性と結晶粒径の関係"日本機械学会中四国支部第38期総会講演会論文集. 005-1. 31-32 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] Shuhei OSAKI: "A Mechanistic Experiment on SCC Process in 8090 Aluminum-Lithium Alloy" Proc.of ICAA-6. Vol.3. 1693-1698 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Akihiko HOTTA: "Cooperative Research on Standardization of Test Methods for Extoliation Corrosion Susceptibility in Al-Li Series Alloys (1st Report)" Proc.of ICAA-6. Vol.3. 1675-1680 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Toshimichi OGISU: "Cooperative Research on Standardization of Test Methods for Extoliation Corrosion Susceptibility in Al-Li Series Alloys (2nd Report)" Proc.of ICAA-6. Vol.3. 1681-1698 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 大崎修平: "Al-Li-Cu 2090合金の静および動SCC特性に及ぼすZn添加の影響" 日本機械学会論文集A編. Vol.64,No.623. 1964-1969 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Shuhei OSAKI: "SCC Behaviors of High-Strength Aluminum Alloys under Complex Stress State" Proc.of ISSTAD'98. Vol.1. 817-822 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Shuhei OSAKI: "Effect of Zinc Addition on Static-and Dynamic-SCC Properties of Al-Li-Cu 2090 Alloy" JSME Int.Jour.掲載予定. (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 大崎修平: "モードI-II混合負荷における7075系アルミニウム合金のSCCき裂進展" 軽金属. 47・7. 370-377 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Makio Iino: "Singularity and Distribution of Stresses at and around Tip of a Shallow Crack" 山口大学工学部研究報告. 48・1. 39-42 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 大崎修平: "8090Al-Li系合金の切欠き試験片におけるSCCき裂の生成" 軽金属学会第93回秋期大会講演概要. 243-244 (1997)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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