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ULTRA-ALKALINE CORROSION RESISTANCE COATINGS VIA ELECTROPHORETIC SOL-GEL PROCESSING

Research Project

Project/Area Number 09650774
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionDEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING MURORAN INSTITUTE OF TECHNOLOGY

Principal Investigator

HIRAI Shinji  MURORAN INSTITUTE OF TECHNOLOGY,DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING,ASSOCIATE PROFESSOR, 工学部, 助教授 (10208796)

Co-Investigator(Kenkyū-buntansha) SHIMAKAGE Kazuyoshi  MURORAN INSTITUTE OF TECHNOLOGY,DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING,, 工学部, 教授 (70005346)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥3,400,000 (Direct Cost: ¥3,400,000)
Fiscal Year 1998: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1997: ¥2,700,000 (Direct Cost: ¥2,700,000)
KeywordsSol-gel Process / Alkaline Corrosion Resistance / Aluminum anodic oxide film / Zirconium Oxide / UV-irradiation / Electrophoretic deposition / Thick coatings / Ambient Temperature / コーティングプロセス
Research Abstract

Instead of conventional sol-gel process in which the heat treatment is performed for forming dense composite film after the dipping-withdrawing of substrate into the sol solution, a new sol-gel process incorporated with an ultraviolet(UV) -irradiation at an ambient temperature have been attempted to improve the alkaline corrosion resistance of aluminum. The sol-gel film prepared by UV -irradiation at an ambient temperature indicated the alkaline corrosion resistance superior in the range of 2.4 times to 2.6 times to that of the conventional composite film heated at 573K.The improvement of alkaline corrosion resistance was responsible for the densification of coating layer due to the elimination of residual organics induced by photo-exixitation. The high alkaline corrosion resistance of the irradiated film may be attributed to the formation of dense coating layer and the self repairing action caused by a repetition for preparation and dissolution of the reactant in the penetrating path of NaOH solution into the composite film. Next, the preparation of thick coating film by the sol-gel electrophoretic deposition method have been investigated. The thickness of coating layer was observed to increased with increasing applied voltage and time. The coating layer produced were thicker and more dense than those obtained in dip-coating.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] 平井伸治: "ゾル/ゲル法による金属材料への耐食性被覆" 表面技術. 50・2. 175-181 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai: "Alkaline Corrosion Resistance of Anodized Aluminum Coated with Zirconium Oxide by a Sol-Gel Process" J.Am.Ceram.Soc.81・12. 3087-3092 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai: "Zirconium Oxide Coating on Anodized Aluminum by Sol-Gel Process Combined with UV-irradiation at an Ambient Temperature" J.Am.Ceram.Soc.(掲載決定).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai: "Sol-Gel Coating on Anodized Aluminum by Electrophoretic Deposition Method" J.Am.Ceram.Soc.(投稿中).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 平井伸治(渡辺恵司): "ゾルゲルコ-ティング-Zr酸化物に覆われたアルミニウムのアノ-ド酸化" 表面技術. (掲載決定).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai (K.Watanabe): "Anodizing of Aluminum Coated with Zirconium Oxide by a Sol-Gel Process" J.Electrochem.Soc.(掲載決定).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai: "Corrosion Resistance Coatings on Metals by the Sol-Gel Process" Hyomen-Gijyutu. 50[2]. 49

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai, S.Aizawa, K.Shimakage and K.Wada: "Alkakine Corrosion Resistance of Anodized Aluminum Coated with Zirconium Oxide by a Sol-Gel Process" J.Am.Ceram.Soc.81[12]. 3087 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai, K.Shimakage, M.Sekiguchi, K.Wada and A.Nukui: "Zirconium Oxide Coating on Anodized Aluminum by Sol-Gel Process Combined with UV-Irradiation at an Ambient Temperature" J.Am.Ceram.Soc.(in press).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] S.Hirai, K.Shimakage, M.Sekiguchi, K.Wada and A.Nukui: "Sol-Gel Coating on Anodized Aluminum by Electrophoretic Deposition Method" J.Am.Ceram.Soc.(in contribution).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] K.Watanabe, M.Sakairi, H.Takahashi, S.Hirai and S.Yamaguchi: "Anodizing of Aluminum Coated with Zirconium Oxide by a Sol-Gel Process" Hyomen-Gijyutu. (in press).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] K.Watanabe, M.Sakairi, H.Takahashi, S.Hirai and S.Yamaguchi: "Formation of Al-Zr Composite Oxide Films on Aluminum by Sol-Gel Coating and Anodizing" J.Electrochem.Soc.(in press).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 平井伸治: "ゾル/ゲル法による金属材料への耐食性被覆" 表面技術. 50・2. 175-181 (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] S.Hirai: "Alkaline Corrosion Resistance of Anodized Aluminum Coated with Zirconium Oxide by a Sol-Gel Process" J.Am.Ceram.Soc.81・12. 3087-3092 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] S.Hirai: "Zirconium Oxide Coating on Anodized Aluminum by Sol-Gel Process Combined with UV-irradiation at an Ambient Temperature" J.Am.Ceram.Soc.

    • Related Report
      1998 Annual Research Report
  • [Publications] S.Hirai: "Sol-Gel Coating on Anodized Aluminum by Electrophoretic Deposition Method" J.Am.Ceram.Soc.

    • Related Report
      1998 Annual Research Report
  • [Publications] Shinji Hirai: "Alkakine Corrosion Resistance of Anodized Aluminum Coated with Zirconium Oxide by Sol-Gel Process" J.Am.Ceram.Soc.

    • Related Report
      1997 Annual Research Report
  • [Publications] Shinji Hirai: "Zircomium Oxide Coating on Anodized Aluminum by Sol-Gel Process Combined with UV-Irradiation at an Ambient Temperature" J.Am.Ceram.Soc.

    • Related Report
      1997 Annual Research Report
  • [Publications] Shinji Hirai: "Sol-Gel Coating on Anodized Aluminum by Electrophoretic Deposition Method" J.Am.Ceram.Soc.

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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