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Gel casting based on thermal solidification andits interfacisl chemistry for production of defect-free ceramics

Research Project

Project/Area Number 09650921
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 無機工業化学
Research InstitutionNagaoka University of Technology

Principal Investigator

UEMATSU Keizo  Nagaoka University of Technology, Engineering Faculty, Professor, 工学部, 教授 (00110726)

Co-Investigator(Kenkyū-buntansha) ZHANG Yao  Nagaoka University of Technology, Engineering Faculty, Associate Professor, 工学部, 助教授 (50251856)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥3,300,000 (Direct Cost: ¥3,300,000)
Fiscal Year 1998: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1997: ¥2,600,000 (Direct Cost: ¥2,600,000)
Keywordsceramics / forming / slurry / powder / flaws / characterization tools / sintering / interfacial chemistry / 成型 / 分散 / 界面化学 / アルミナ
Research Abstract

This research applies the new solidification phenomenon of ceramic slurry, which was found by the present investigator, for the production of ceramic green body. Powerful characterization tools, which were also developed by the present investigators, were applied to examine the structure of the body to made green bodies without flaw. These new approaches are indispensable for developing novel forming method called gel casting based on thermal solidification and also for developing high performance ceramics without flaw.
This study shows that alumina green body without large flaws can be formed by the present method. The green body was found to have highly uniform microstructure. The body has high sinterability and was densifled to 98% of theoretical value at a temperature 1OOK below the normal sintering temperature. The sintering temperature may be further reduced by improved homogeneity The solidification mechanism involves the thermal change of interface chemistry between the poly-acrylic acid used as a dispersant and the alumina surface. The increased adsorption due to an apparent endo-thermal heat of adsorption is responsible for the solidification.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (9 results)

All Other

All Publications (9 results)

  • [Publications] Y.Zhang, L.-C.Guo, N.Uchida and K.Uematsu: "Effect of Temperature on Dispersion of Ceramic Siurry and Its Application in Ceramic Forming" Proceeding for the First China International Conference on High-Performance Ceramics.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] L.-C.Guo, Y.Zhang and K.Uematsu: "Heterogenity of Adsorption and Its Impact on the Stability of Aqueous Alumina Suspension with Polyelectrolyte" proceeding for the First China International Conference on High-Performance Ceramics.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.Zhang, N.Uchida and K.Uematsu: "Effect of Dispersion of Ceramic Slurry on structure of Spray Dried Granules and Compacts" Proceeding for CIMTEC′98.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.Zhang, L.-C.Guo, N.Uchida and K.Uematsu: "Effect of Temperature on Dispersion of Ceramic Shmy and Its Application in Ceramic Forming" Proceeding for the First China International Conference on.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] L.-C.Guo, Y.Zhang and K.Uematsu: "Heterogenity of Adsorption and Its Impact on the Stability of Aqueous Alumina Suspension wiht Polylectrolyte" Procdeding for the First China International Conference on High-Performance Ceramics.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.Zhang, N.Uchida and K.Uematsu: "Effect of Dispersion of Ceramic Slurry on structure of Spray Dried Granules and Compacts" Proceeding for CIMTEC982.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Y.Zhang,L.-C.Guo,N.Uchida and K.Uematsu: "Effect of Temperature on Dispersion of Ceramic Slurry and Its Application in Ceramic Forming" Proceeding for the First China International Conference on High-Performance Ceramics.

    • Related Report
      1998 Annual Research Report
  • [Publications] L.-C.Guo,Y.Zhang and K.Uematsu: "Heterogenity of Adsorption and Its Impact on the Stability of Aqueous Alumina Suspension with Polyelectrolyte" Proceeding for the First China International Conference on High-Performance Ceramics.

    • Related Report
      1998 Annual Research Report
  • [Publications] Y.Zhang.N.Uchida and K.Uematsu: "Effect of Dispersion of Ceramic Slurry on structure of Spray Dried Granules and Compacts" Proceeding for CIMTEC'98.

    • Related Report
      1998 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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