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Optimization Simulation Techniques in Decision Support System for Recycling-Conscious Manufacturing

Research Project

Project/Area Number 09680434
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 社会システム工学
Research InstitutionHiroshima Institute of Technology

Principal Investigator

SONG Sang-Jae  Hiroshima Institute of Technology, Faculty of Engineering, Associate Professor, 工学部, 助教授 (30248281)

Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1998: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1997: ¥1,300,000 (Direct Cost: ¥1,300,000)
KeywordsRecycling-Conscious Manufacturing / Design for Environment / Life-Cycle Design / Life-Cycle Engineering / Material Selection / Manufacturing Process / Simulation Optimization Techniques / Decision Support System / ライフサイクル製造 / リサイクル支援生産管理 / 材料選定 / 統合化生産 / リサイクル / 環境配慮製品設計 / 製品ライフ・サイクル / インセンティブ設計
Research Abstract

This project seeks to facilitate the development of models, methods and tools suitable for effective and profitable resource-saving and recycling-conscious manufacturing associated with minimizing environmental impacts through the whole product life-cycle. The environmental impacts will be analyzed and assessed with concurrent approach that aims to incorporate recycling decision into manufacturing decision processes between life-cycle design and manufacturing of mechanical products. The concurrent model towards more environmentally-friendlier product design, more efficient and profitable recycling-conscious manufacturing is to determine the following variables for both satisfying minimum total life-cycle cost and environmental impacts, as well as functional requirements : (1) the geometric shape and surface dimensions of a component ; (2) material selection and manufacturing method of each component, and (3) selecting net-shape raw material. An optimization analysis associated with min … More imizing total energy and processing costs required in the whole product life-cycle is proposed by introducing hybrid solution procedure regarding constraint satisfaction and branch-and-bound methods. The analytical model integrating recycling issues into the manufacturing decision process is applied to the designing of a mechanical component, and the effectiveness of the procedure is also demonstrated.
In addition, This project focuses on the development and implementation of an intelligent Decision Support System (DSS) to enhance and further a resource-saving and recycling-conscious manufacturing activities associated with minimizing environmental impacts and resource and/or energy consumption through the whole product life-cycle. The intelligent DSS, which alms to more cost-effective and environmentally-friendlier product design and manufacturing, is mainly concemed with efficient integration of three functions : (1) knowledge-based support system for selecting environmentally sound materials and manufacturing process through weighted normalizing procedure, (2) constraint satisfaction and backtrack-free search technique assisting a flexible and efficient database query to guarantee environmentally preferable material continuously, and (3) simulation optimization techniques for synchronizing recycling activities and production management decision. An effective incentive design that would encourage suppliers towards environmentally friendlier procedures in their reprocessing activities, was also developed to enhance recycling activities between suppliers and manufacturer in cooperative team manufacturing. Less

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (30 results)

All Other

All Publications (30 results)

  • [Publications] Song S.: "Intelligent Decision Support System for Continuous Improvement of Resource-Saving and Recycling-Conscions Momufacturing" Proceedings of the Eco Design'99. 1. 723-728 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Integrated Life-Cycle Design and Manufacture for Resource-Saving and Recycling-Conscions Momufacturing" Proceedings of the IETPA 98. 1. PN124(CD-ROM) (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Contingency-Driving Shop Floor Control for Supporting Continuous Improvment Flexible Integrated Manufocturing" Proceedings of the Japan-USA Symposium of Flexible Automation. 1. 165-172 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "An Integrated Approach of Manufacturing Decision Protesses in Resource-Saving and Recycling-comscious Mamufacturing" Proceedings of the 14th ICPR. 2. 940-943 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Human-Enriching Autonomous Cellular Manufacturing : Production and Marketing Cooperalive Plans through Optimal Incentive Design" Proceedings of the MM21. 1. 481-486 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Optimal Desigm of Resource-Saving and Recycling-Conscious Mamufacturing by Minimizing Total Product Life-Cycle Costs" Proceedings of Manufacturing System Design. 1 paper. (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Intelligent Decision Support System for Continuous Improvement of Resource-Saving and Recycling-Conscious Manufacturing" Proceedings of the EcoDesign. 99. 723-728 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Integrated Life-Cycle Design and Manufacture for Resource-Saving and Recycling-Conscious Manufacturing" Proceedings of the IETPA 98, Hong Kong. PN124(CD-ROM). (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Contingency-Driving Shop Floor Control for Supporting Continuous Improvement Flexible Integrated Manufacturing" Proceedings of the Japan-USA Symposium of Flexible Automation. Vol.1. 165-172 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Developing and Sustaining Flexible Integrated Manufacturing for Future Manufacturing Perspectives" Proceedings of the IETPA 97, USA. Vol.2. 861-866 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "An Integrated Approach of Manufacturing Decision Processes in Resource-Saving and Recycling-Conscious Manufacturing" Proceedings of the 14th ICPR,Osaka (Japan), August. 940-943 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Human-Enriching Autonomous Cellular Manufacturing : Production and Marketing Cooperative Plans through Optimal Incentive Design" Proceedings of the Manufacturing Milestones toward the 21st Century, Tokyo (Japan). 481-486 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: "Optimal Design of Resource-Saving and Recycling-Conscious Manufacturing by Minimizing Total Product Life-Cycle Costs" Proceedings of Manufacturing System Design'97, Magdeburg (Germany), May. Paper 12. (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song S.: ""Developing and Sustaining Flexible Integrated Manufacturing for Future Manufacturing Perspectives" Research Bulletin of the Hiroshima Institute of Technology. Vol.32. 107-125 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Song.S.: "Intelligent Decision Support System for Continuous Improvement of Resource-Saving and Recycling-Conscious Manufacturing" Proceedings of the EcoDesign 99-Enviromentally Conscious Design and Inverse Manufacturing. 1. 723-727 (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] Song S.: "Integrated Life-cycle Design and Manufacture for Resource-Saving and Recycling-Conscious Manufacturing" Proceedings of the IETPA 98,Hong Kong. 1. PN124 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Song S.: "Contingency-Driving Shop Hoor Control for Supporting Continuous Improvement of Flexible Integrated Manufacturing" Proceedings of the Japan-USA Symposium of Flexible Automation,Ohtsu,Osaka. 1. 165-172 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 宋 相載: "環境配慮製品ライフサイクル設計・製造の統合化解析" 日本経営工学会春季大会予稿集. 1(予定). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 宋 相載: "循環型生産システム支援の知的意思決定支援システムの開発" 第43回システム制御情報学会研究発表講演会予稿集. 1(予定). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 宋 相載: "状況適応型インテリジェント・ショップ・フロア・コントロール機能の開発" 日本機械学会第76期全国大会講演論文集. V. 37-38 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 宋 相載: "次世代に向けた工学教育の理念と要件" 日本工学教育会誌. 46-6. 16-19 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 宋 相載: "循環型生産・管理支援の知的意思決定支援システム" 日本経営工学会春季大会予稿集. 1(予定). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 日高和洋・宋 相載: "環境配慮の製品ライフサイクル設計・製造支援システムの開発" 日本経営工学会第25回卒業論文発表会予稿集. 1(予定). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 宋 相載: "次世代に向けた工学教育の理念と要件" 平成10年度工学・工業教育研究講演論文集. 1. 313-316 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Song S.: "Developing and Sustaining Flexible Integrated Manufacturing for Future Manufacturing Perspectives" Research Bulletin of the Hiroshima Institute of Technology. 32. 107-125 (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] Song S.: "An Integrated of Manufacturing Decsion Processes in Resource-Saving and Recycling-canscious Manufacturing" Proceedings of the 14th ICPR. OSAKA (Japan). 2. 940-943 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Song S. and Choi J.: "Human-Enriching Aurtonomous Cellular Manufacturing : Production and Marketing Cooperative Plans trough Optical Incentive Design" Proceedings of the Manufacturing Milestones toward 21st Century. 1. 481-486 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] Song S.: "Optimal Design of Resource-Saving and Recycling-Conscious Manufacturing by Minimizing Total Life-Cycle Costs" Proceedings of Manufacturing System Design ′97. 1. paper12 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 宋 相載: "グローバル時代における工学教育の高揚を目指して" 日本工学教育会誌. 46・1(予定). (1998)

    • Related Report
      1997 Annual Research Report
  • [Publications] 宮崎貴史,宋 相載: "環境配慮の最適生産・リサイクル計画" 日本経営工学会第23回卒業論文発表会予稿集. 1. 17-18 (1997)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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