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Syngas Production by Partial Oxidation of Methane with Oxygen Permeable Membrane

Research Project

Project/Area Number 10305061
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field 触媒・化学プロセス
Research InstitutionWaseda University

Principal Investigator

KIKUCHI Eiichi  Waseda University, School of Science and Engineering, Professor, 理工学部, 教授 (90063734)

Co-Investigator(Kenkyū-buntansha) MATSUKATA Masahiko  Waseda University, School of Science and Engineering, Professor, 理工学部, 教授 (00219411)
上宮 成之  岐阜大学, 工学部, 助教授 (60221800)
野村 幹弘  早稲田大学, 理工学部, 助手 (50308194)
小倉 賢  日本学術振興会, 特別研究員
Project Period (FY) 1998 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥35,000,000 (Direct Cost: ¥33,800,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2001: ¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2000: ¥4,000,000 (Direct Cost: ¥4,000,000)
Fiscal Year 1999: ¥20,000,000 (Direct Cost: ¥20,000,000)
Fiscal Year 1998: ¥5,800,000 (Direct Cost: ¥5,800,000)
KeywordsOxygen Permeable Membrane / Methane Partial Oxidation / SFC-2 / Membrane Reactor / Synthesis gas / Permeation / Non-symmetric / Ceramic Membrane / ペロブスカイト / 緻密膜 / メンブレンリアクター / 部分酸化 / SFC / 多孔質アルミナ / メタン / 銀 / 酸素 / 水素 / プロブスカイト
Research Abstract

In this study, oxygen permeability was improved by three methods (1)Preparation of asymmetric membranes, (2)Optimization of preparation methods, and (3)Investigation of new materials. (1)We investigated the preparation of SrFeCo_<0.5>O_x(SFC2) asymmetric membranes on porous α-alumina substrates. Though gas-tight membranes were obtained by repeating the preparation, these membranes did not show high oxygen flux due to solid-state reaction between membrane materials and substrates or due to differences of compositions from SFC2. To prevent such problems, we established a new preparation method. The dense layer was prepared with SFC2 powder, and the porous support layer was prepared using SFC2 powder mixed with ethyl cellulose. The SFC2 powder and the mixture were simultaneously pressed and calcined. The minimum thickness of the dense layer prepared by this method was 0.1 mm. The asymmetric membranes gave greater oxygen flux than the symmetric membrane. And the oxygen fluxes through these membranes increased with decreasing the thickness of dense layer. (2)SFC2 membranes were synthesized with powders prepared by three different methods, (a)a solid-state reaction method, (b)an evaporation-to-dryness method, and (c)a combined citrate and EDTA. Complexing method. Oxygen fluxes increased in the order of (a)<(b)<(c). Influence of preparation conditions on oxygen flux was investigated. The oxygen flux could be improved by repeated calcination and grinding of parent powder or by sintered at a higher temperature. (3)La in La_<0.4>Ba_<0.6>Fe_<0.8>Co_<0.2>O_<3-δ> was substituted by another rare earth element such as Pr, Nd, Sm. The higher oxygen flux than La_<0.4>Ba_<0.6>Fe_<0.8>Co_<0.2>O_<3-δ> membrane, however, was not obtained. Now we evaluating membranes prepared in this study by applying to a membrane reactor.

Report

(5 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • 1998 Annual Research Report
  • Research Products

    (23 results)

All Other

All Publications (23 results)

  • [Publications] E.Kikuchi, M.Ikeguchi et al.: "Effects of Preparation Method on Oxygen Permeation Membrane"Separation and Purification. (in press). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] E.Kikuchi, M.Ikeguchi et al: "Effects of Preparation Method on Oxygen Permeation Membrane"Separation and Purification. in press. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Matsukata et al.: "Fabrication of asymmetric SFC membrane for oxygen permeation"ACS Nat. Met. Proc.. 222-225 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] M.Ikeguchi, M-Matsukata et al.: "Effect of preparation methed on oxygen permeation properties of SFC"ICIM. 7. 7-14 (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] Lin,Kikuchi,Matsukata: "Preparation of mordenite membranes on α-alumina tubular supports for pervaporation of water-isopropyl alcohol mixture"Chemical Communication. 2000. 957-958 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Matsufuji et al.: "Synthesis and permeation studies of ferrierite/alumina composite membranes"Microporous and Mesoporous Materials. 38. 43-50 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Ogura et al.: "Remarkable Enhancement in Durability of Pd/H-ZSM-5 Zeolite Catalysts for CH_4-SCR"Applied Catalysis,B:Environmental. 27. L213-L216 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Matsufuji et al.: "Separation of butane and xylene isomers with MFI-type zeolitic membrane synthesized by a vapor-phase transport method"Journal of Membrane Science. 178. 25-34 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Ogura et al.: "Formation of uniform mesopores in ZSM-5 zeolite through treatment in alkaline solution"Chemistry Letters. 2000. 882-883 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 松方正彦,小倉賢: "ドライゲルコンバージョン法によるゼオライト合成"機能材料. 20. 64-73 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 松方正彦 ら(共著): "ゼオライトの科学と工学(小野嘉夫,八嶋建明 編)"講談社サイエンティフィク. 260 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] E.Kikuchi: "Membrane reactor application to hydrogen production"Catal.Today. 56. 97-101 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] E.Kikuchi,et.al.: "Steam reforming of methane in membrane reactors:comparison of electroless-plating and CVD membranes and catalyst packing modes"Catal.Today. 56. 75-81 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] M.Kajiwara,et.al.: "Hydrogen permeation properties through composite membranes of platinum supported on porpus alumina"Catal.Today. 56. 65-73 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] M.Kajiwara,et.al.: "Rhodium-and iridium-dispersed porous alumina membranes and their hydrogen permeation properties"Catal.Today. 56. 83-87 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] M.Matsukata,et al.: "Conversion of Dry Gel to Microporous Crystals in Gas Phase"Topics in Catalysis. 9. 77-92 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] M.Ogura,et al.: "Determination of Active Palladium Species in ZSM-5 Zeolite for Selective Reduction of Nitric Oxide with Methane"Appl.Catal.B:Environ. 23. 247-257 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] P.R.H.Prasad Rao et al: "Phase transformation of BEA zeolite by drygel conversion" Chem.Letters. 311-312 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] P.R.H.Prasad Rao et al: "Synthesis of BEA by drygel conversion and its characterization" Microporous and Mesoporous Mater.21. 305-313 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 松方 正彦: "酸素透過型メンブレンリアクターによるメタンからの合成ガスの製造" 化学と工業. 51(5). 787 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 松方 正彦: "ドライゲルコンバージョン法による新しいゼオライトの合成とその特性" 触媒技術の動向と展望 1998. 27-35 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 松方 正彦: "無機膜による炭化水素分離" 膜. 23(2). 55-61 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 松方 正彦: "ゼオライトOU-I合成の経緯と構造" ゼオライト. 15(4). 152-156 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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