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Role of Nanometer Roughness Structures in Mixed Thin-Film Lubrication

Research Project

Project/Area Number 10450066
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section一般
Research Field 設計工学・機械要素・トライボロジー
Research InstitutionKYUSHU UNIVERSITY

Principal Investigator

SUGIMURA Joichi  KYUSHU UNIVERSITY, Faculty of Engeneering, Ass. Prof., 大学院・工学研究院, 助教授 (20187660)

Co-Investigator(Kenkyū-buntansha) GONDO Seigo  KYUSHU UNIVERSITY, Faculty of Engeneering, Assistant, 大学院・工学研究院, 助手 (50037975)
YAMAMOTO Yuji  KYUSHU UNIVERSITY, Faculty of Engeneering, Prof., 大学院・工学研究院, 教授 (10037997)
Project Period (FY) 1998 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥10,100,000 (Direct Cost: ¥10,100,000)
Fiscal Year 2000: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 1999: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 1998: ¥7,200,000 (Direct Cost: ¥7,200,000)
KeywordsTribology / Mixed lubrication / Thin Film / Surface Roughness / Lubricant / Sputtering / Ultra-thin FIlm Interferometry / Molecular Dynamics / フラクタル / 潤滑油分子
Research Abstract

This research project explored possible effects of nanometer surface roughness on the formation of very thin lubricating films of fluids of various molecular structures under the mixed thin-film lubrication regime. The following results were obtained.
1. Surfaces of different roughness magnitudes and roughness structures were produced by changing sputter power, substrate temperature and argon pressure in double-layer sputter coating on glass disk specimens. The effects of these sputter conditions were also shown theoretically by simple numerical simulation of surface growth.
2. Film thickness measurement rig incorporating ultra-thin film interferometry were designed and manufactured, and by using the rig, nanometer lubricating films under concentrated sliding and rolling contact were measured with an accuracy of 2 nm.
3. The measurement demonstrated that the formation of lubricating films of less than fifteen nanometers depended on the size and the structure of fluid molecules. Polar mole … More cules tended to form multi-layer adsorption film on smoother surfaces, whereas non-polar molecules tended to form lubricating films on rougher surfaces. The former was related with transition from adsorption to hydrodynamic film formation, while the latter was related with fluid supply at upstream of the contact.
4. Several problems in the observation and measurement of thin films with fluorescence, and methods to overcome the problems were developed.
5. Theoretical consideration on ehl film thickness under constant acceleration suggested that nanometer order films depends on lubricant supply at farther upstream of the contact than those considered with much thicker hydrodynamic films.
6. Measurement of wetting revealed that saread speed of fluids on silica surfaces depended on fluid molecular structure ; polar molecules spread faster on smoother surfaces, while non-polar molecules spread faster on rougher surfaces.
7. Molecular dynamics simulation of spread of fluids suggested the dependence of fluid behavior on nanometer surface roughness. Less

Report

(4 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • 1998 Annual Research Report
  • Research Products

    (23 results)

All Other

All Publications (23 results)

  • [Publications] 杉村丈一: "表面粗さの確率論的モデル"トライボロジスト. 43,11. 933-938 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Joichi Sugimura: "Solidified films and adsorbed films in concentrated contacts"Lubrication at the Frontier, Elsevier Tribology Series. 36. 829-838 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Joichi Sugimura: "Simple equation for elastohydrodynamic film thickness under acceleration"Tribology International. 32,2. 117-123 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Joichi Sugimura: "Study of elastohydrodynamic contacts with fluorescence microscope"Thinning Films and Tribological Interfaces, Tribology Series. 38. 609-617 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Yuji Yamamoto: "The effect of HFC refrigerant dissolution on oil film thickness and wear characteristics of oils"Thinning Films and Tribological Interfaces, Tribology Series. 38. 771-776 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] "Stochastic Modeling of Surface Roughness"Tribologists. 43,11. 933-938 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] "Solidified films and adsorbed films in concentrated contacts"Lubrication at the Frontier Elsevier Tribology Series. 36. 829-838 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] "Simple equation for elastohydrosynamic film thickness under acceleration"Tribology International. 32,2. 117-123 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] "Study of elastohydrodynamic contacts with fluorescence microscope"Thinning Films and Tribological Interfaces, Elsevier Tribology Series. 38. 609-617 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] "The effect of HFC refrigerant dissolution on oil film thickness and wear characteristics of oils"Thinning Films and Tribological Interfaces, Elsevier Tribology Series. 38. 771-776 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Joichi Sugimura: "Study of elastohydrodynamic contacts with fluorescence microscope"Thinning Films and Tribological Interfaces, Elsevier. 609-617 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 仁上雄一郎: "超薄膜光干渉法用スパッタコーティング膜の開発"日本機械学会講演論文集. No.008-1. 77-78 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 杉村丈一: "薄膜潤滑におけるナノ粗さ構造の影響"日本トライボロジー学会トライボロジー会議予稿集. 2000-5. 269-270 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 緒方大介: "EHL膜形成に及ぼすナノスケール粗さの影響"日本機械学会講演論文集. No.018-1(未定). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] Joichi Sugimura: "Solidfied films and adsorbed films in concentrated contact"Lubrication at the Frontier, Elsevier. 829-838 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Joichi Sugimura: "Simple Equation for Elastohydrodynamic Film Thickness under Acceleration"Tribology International.. 32・2. 117-123 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 杉村 丈一: "フラクタルと摩耗"日本機械学会講演論文集. No.99-1・V. 521-522 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 仁上 雄一郎: "超薄膜光干渉法用スパッタコーティング膜の開発"日本機械学会講演論文集. No.008-1. 77-78 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] Joichi Sugimura: "Study of elastohydrodynamic Contacts with Fluorescence Microscope"Thinning Films and Tribological Interfaces, Elsevier. (未定). (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] 杉村丈一: "表面粗さの確率論的モデル" トライボロジスト. 43巻11号. 933-938 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] J.Sugimura: "Solidified films and adsorbed films in concentrated contacts" Lubrication at the Frontier,Elsevier. 未定 (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 杉村丈一: "非定常速度条件下のEHL膜厚について" 日本トライボロジー学会トライボロジー会議予稿集(東京). 176-178 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 杉村丈一: "摩耗粉の自動形態解析方法の開発" 日本機械学会第76期全国大会講演論文集. No.98-3,V. 185-186 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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