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Microstructure and mechanisms of fracture in corrosive enyironment in low precious metal for dental applications

Research Project

Project/Area Number 10450258
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section一般
Research Field Structural/Functional materials
Research InstitutionToyohashi University of Technology

Principal Investigator

NIINOMI Mitsuo  Toyohashi University of Technology, 工学部, 教授 (50126942)

Co-Investigator(Kenkyū-buntansha) FUKUI Hisao  Toyohashi University of Technology, 歯学部, 助教授 (50090147)
Project Period (FY) 1998 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥6,100,000 (Direct Cost: ¥6,100,000)
Fiscal Year 2000: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1999: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1998: ¥4,900,000 (Direct Cost: ¥4,900,000)
KeywordsLow precious dental alloy / Ag-Pd-Cu-Au alloy / Heat treatmenrt / Microstructure / Tensile properties / Fracture toughness / Fatigue characteristics / Friction wear characteristics / 歯科用合金 / 破壊靱性 / 人工だ液 / 疲労強度 / 摩擦磨耗 / Ag-Pd-Cu-Au合金 / β相 / 強度
Research Abstract

Low precious dental Ag-Pd-Cu-Au-Zn type alloys were conducted with various heat treatments, and then their static and dynamic fracture toughness, and tensile properties were investigated. Solutinizing at relatively lower temperature followed by air cooling, that is, solutionized at 1073 k for 3.6 ks followed by air cooling, we found to exhibit excellent fracture toughness and mechanical properties comparing with generally recommended heat treatment, that is, solutionizing followed by aging. Solutionizing at relatively lower temperature followed by air cooling is not only effective to improve static and dynamic fracture toughness, and tensile strength and elongation, but also simple and low cost heat treatment process because aging process can be omitted during heat treatment process. It was possible to point out that the conventional heat treatment was not always suitable for Ag-Pd-Cu-Au-Zn type alloy because in this study fracture toughness was adopted for evaluating the mechanical pe … More rformance of Ag-Pd-Cu-Au-Zn type alloy in addition to the evaluation of tensile properties, which was the only method for evaluating the mechanical performance of the materials in the dental field to date.
The effect of β phase on the tensile properties and fracture toughness of Ag-Pd-Cu-Au-Zn type alloy. In that case, tensile properties and fracture toughness were evaluated with systematically changing the volume fraction of β phase. Up to the peak age condition, strength increased and elongation decreased with increasing the volume fraction of β phase. Slip bands were observed on the part far from the fracture surface for the as-solutionized alloy, but only very near the fracture surface for the aged alloy. The latter phenomenon could be due to the restriction of slip by β phase, which caused the local deformation. In the under age condition, fracture toughness decreased with increasing the volume fraction of β phase when the size of β phase was constant, while fracture toughness decreased with decreasing the diameter of β phase when the volume fraction of β phase was constant.
Then, the experimental alloys with varying Cu content and without Zn were fabricated. These alloys were variously heat-treated. Then, the effects of Cu and Zn on the fracture toughness of Ag-Pd.-Cu-Au-Zn type alloy were investigated. Since the volume fraction of α_1 phase increased with increasing cu content, 0.2% proof stress decreased, but tensile strength increased due to increasing work hardering coefficient. The strength and elongation of Zn added alloy were greater and smaller, respectively comparing with Zn free alloy. The static fracture toughness of Cu added alloy was relatively greater through solutionizing at relatively higher temperature. the static fracture toughness of Zn free alloy was smaller than that of Zn added alloy. The mechanical properties of both experimental alloys were found to be equal to or greater than those of commercial alloy.
The fatigue characteristics of Ag-Pd-Cu-Au-Zn type alloy conducted with various heat treatments were then investigated in the case of water quenched alloy, fatigue strength was greater with increasing solutionizing temperature because solid solution strengthening of α_2 phase increased in the low cycle fatigue life region. On the other hand, in the high cycle fatigue region, the fatigue strength was greater with decreasing solutionizing temperature because the volume fraction of α_1 phase increased and strain relief was achieved by α_1 phase. However, the volume fraction of β phase was necessary to be taken into ccount in order to increase the absolute value of fatigue strength. For the practical use of the alloy, the fatigue strength should be evaluated in the oral *nyironment. Therefore, the fatigue characteristics of the alloys conducted with various heat treatments were evaluated in the artificial saliva, and compared with those evaluated in air. The fatigue strength of as-solutinized and aged alloys was nearly the same in air and artificial saliva in the low cycle fatigue life region. In the high cycle fatigue life region, the fatigue strength of as-solutionized alloy was nearly the same in air and artificial saliva, but the fatigue strength of aged alloy was smaller in artificial saliva than in air. In the high cycle fatigue region, since the exposure time to corrosion environment was relatively longer, and the interface between β phase and matrix was preferentially corroded. Therefore, the corrosion might be severe in the aged alloy where the voltume fraction of β phase was relatively greater. The stress concentration to the corroded parts might be relatively greater. Chloride was considered to form by the reaction of Cl with Ag in this case of corrosion.
It was important to investigate the fracture toughness of cast alloys because casting products were in general practically used. Fracture behavior of cast Ag-Pd-Cu-Au-Zn type alloys conducted with various heat treatments were investigated. Tensile strength of the cast alloy tended to be smaller than that of the wrought alloy. However, a decrcase in tensile strength of the cast alloy comparing with the wrought alloy was little when solution treatment was done at 1073 K followed by air-cooling. The neat treatment of solutionizing at 1073 K followed by air-cooling was judged to be proper for the cast alloy.
Friction wear characteristics of Ag-Pd-Cu-Au-Zn type alloy was investigated in artificial saliva. Friction wear weight loss was the smallest in aged alloy where the volume fraction of precipitated β phase was relatively greater. The alloy solutionized at 1123 K followed by water quenching with single α_2 phase exhibit the same friction wear weight loss as that of the alloy solutionized at 1073 K followed by water quenching with α_1. phase. Friction wear weight loss of mating pin made of this alloy against the alloy conducted with solutionizing and aging was the smallest Friction wear loss of the alloys solutionized at 1073 K and 1123 K followed by water quenching was greater than that of the alloy conducted with solutionizing and aging, and was the greatest for the alloy conducted with solutionizing at 1123 K followed by water quenching. Friction coefficient between specimen and mating pin was found to relate with the friction wear weight loss of the specimen and mating pin. Less

Report

(4 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • 1998 Annual Research Report
  • Research Products

    (24 results)

All Other

All Publications (24 results)

  • [Publications] 高橋志郎: "銀パラジウム銅金合金の破壊特性に及ばすCuおよびZnの影響"歯科材料・器械. 17巻5号. 294-303 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 高橋志郎: "銀パラジウム銅金合金の引張破壊特性に及ばすβ相の体積率の影響"歯科材料・器械. 17巻6号. 370-377 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Niinomi: "Fracture Characteristics of Dental Ag-Pd-Cu-Au Type Alloys with Respect to Microstructure"歯科材料・器械. 14巻. 224-258 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 高橋志郎: "銀パラジウム銅金合金の破壊特性に及ぼす析出β相の影響"歯科材料・器械. 19巻. 162-169 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 新家光雄: "歯科用銀パラジューム銅金合金の大気中における疲労特性"歯科材料・器械. 19巻. 544-522 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Mizumoto: "Effect of Microstructure on Fatigue Strength of Dental Ag-Pd-Cu-Au-Zn Alloy in Artificial Saliva"Structural Biomaterials for the 21st Century. 83-90 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] S.Takahashi: "Effect of Microstructure on Static Fracture Characteristics in a Dental Ag-Pd-Cu Alloy"The Journal of the Japanese Society for Dental Materials and Devices. 17. 191-199 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] S.Takahasht: "Effects of Copper and Zinc on Fracture Characteristics of Ag-Pd-Cu-Au Alloy"The Journal of the Japanese Society for Dental Materials and Devices. 17. 294-303 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Niinomi: "Fracture Characteristics of Dental Ag-Pd-Cu-Au Type Alloys with Respect to Microstructure"International Journal of Materials & Product Technology. 14. 244-258 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] S.Takahashi: "Effect of Precipitational b Phase on Fracture Toughness of Ag-PD-Cu-Au Alloy"The Journal of the Japanese Society for Dental Materials and Devices. 19. 162-169 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Niinomi: "Fatigue Characteristics of Dental Ag-Pd-Cu-Au Alloy in Air"The Journal of the Japanese Society for Dental Materials and Devices. 19. 544-552 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Mizumoto: "Effect of Microstructure on Fatigue Strength of Dental Ag-Pd-Cu-Au-Zn Alloy in Artificial Saliva"Structural Biomaterials for the 21st Century. 83-90 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 高橋志郎: "銀パラジウム銅金合金の破壊特性に及ばすCuおよびZnの影響"歯科材料・器械. 17巻5号. 294-303 (1998)

    • Related Report
      2000 Annual Research Report
  • [Publications] 高橋志郎: "銀パラジウム銅金合金の引張破壊特性に及ばすβ相の体積率の影響"歯科材料・器械. 17巻6号. 370-377 (1998)

    • Related Report
      2000 Annual Research Report
  • [Publications] M.Niinomi: "Fbacture Characteristics of Dental Ag-Pd-Cu-Au Type Alloys with Respect to Microstructure"14巻. 224-258 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 高橋志郎: "銀パラジウム銅金合金の破壊特性に及ぼす析出β相の影響"歯科材料・器械. 19巻. 162-169 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 新家光雄: "歯科用銀パラジューム銅金合金の大気中における疲労特性"歯科材料・器械. 19巻. 544-522 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] T.Mizumoto: "Effect of Microstructure on Fatigue Strength of Dental Ag-Pd-Cu-Au-Zn Alloy in Artificial Saliva"Structural Biomaterials for the 21st Century. 83-90 (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 高橋志郎: "銀パラジウム銅金合金の破壊特性に及ばすCuおよびZnの影響"歯科材料・機器. 17巻5号. 294-303 (1998)

    • Related Report
      1999 Annual Research Report
  • [Publications] 高橋志郎: "銀パラジウム銅金合金の引張破壊特性に及ばすβ相の体積率の影響"歯科材料・機器. 17巻6号. 370-377 (1998)

    • Related Report
      1999 Annual Research Report
  • [Publications] S.Takahashi: "Effects of Heat Treatment Conditions on Fracture Characteristics of Dental Noble Alloys"Proc.6th Japan Int,SAMPE Symposium. 1221-1224 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 高橋志郎ら: "銀パラジウム銅金合金の静的破壊特性に及ぼすミクロ組織の影響" 歯科材料・機器. 17巻3号. 191-199 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 高橋志郎ら: "銀パラジウム銅金合金の破壊特性に及ぼすCuおよびZnの影響" 歯科材料・機器. 17巻5号. 294-303 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 高橋志郎ら: "銀パラジウム銅金合金の引張破壊特性に及ぼすβ相の体積率の影響" 歯科材料・機器. 17巻6号. 370-377 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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