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DEVELOPMENT OF HIGH-PERFORMANCE RARE EARTH BONDED MAGNETS

Research Project

Project/Area Number 10555218
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Inorganic materials/Physical properties
Research InstitutionOsaka University

Principal Investigator

MACHIDA Ken-ichi  Materials Chemistry, Osaka University Associate Professor, 大学院・工学研究科, 助教授 (00157223)

Co-Investigator(Kenkyū-buntansha) ADACHI Gin-ya  Materials Chemistry, Osaka University Professor, 大学院・工学研究科, 教授 (60029080)
Project Period (FY) 1998 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥9,500,000 (Direct Cost: ¥9,500,000)
Fiscal Year 1999: ¥3,000,000 (Direct Cost: ¥3,000,000)
Fiscal Year 1998: ¥6,500,000 (Direct Cost: ¥6,500,000)
KeywordsRare earth compounds / Interstitial metal nitrides / Permanet magnets / Bonded magnets / Coercivity / Remanence / Surface coating / Maximum energy product / 温感磁場中プレス
Research Abstract

In the present work, the purpose was to prepare fine magnetic powders of SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2-related compounds with good oxidation-resistance as well as excellent magnetic properties and to evaluate the possibility of their practical uses as the raw materials for high-performance anisotropic bonded magnets.
First, it was found that SmィイD22ィエD2 (Fe, Co)ィイD217ィエD2NィイD2xィエD2 possesses more excellent intrinsic magnetic property and oxidation-resistance than those of SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2. As a result of these properties, high energy product values of (BH)ィイD2maxィエD2>340 kJ/mィイD13ィエD1 were observed on Zn/SmィイD22ィエD2 (Fe, Co)ィイD217ィエD2NィイD2xィエD2 powders as prepared surface-coating with the zinc metal produced via the photo-decomposition of diethyl zinc. Furthermore, the bonded magnets molded from those powders also provided high (BH)ィイD2maxィエD2 values up to 186 kJ/mィイD13ィエD1, and their thermal stability was better than that of the cobalt-free SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2-related compounds, together with the oxidation-resistance.
On the other hand, metal-bonded magnets were prepared from the SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2-related compound powders using In metal or Sn-Zn eutectic alloy as a binder under warm pressing condition. The (BH)ィイD2maxィエD2 values recorded were around 150 kJ/mィイD13ィエD1, which were the highest ones among the figures reported on the similar rare earth metal-bonded magnets. Since the metal binders produced the inter-grain structure between the magnetic powder particles and protected them from water and oxygen in atmosphere, the metal-bonded magnets of SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2-related compounds provided excellent oxidation and thermal stability.
In addition, new surface-coating method was employed in this work to develop the magnetic ptoperty of the SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2-related bonded magnets. This sorption method allowed us to mass-produce the surface-coated magnetic powders.

Report

(3 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] Richard Arlot: "Magnetic Properties of Zinc-coated Sm_2(Fe_<0.9>Co_<0.1>)_<17>N_X Powders"Journal of Alloys and Compounds. 275-277. 620-624 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Kenji Noguchi: "Preparation and Magnetic Property of Sm_2Fe_<17>N_X Fine Powders Sorbed by Zinc Vapor"Chemistry Letters. 555-556 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Kenji Noguchi: "Preparation and Magnetic Property of Sm_2Fe_<17>N_X Fine Powders Coated by Zinc and in Metal Produced via Photodecomposition of their Organometallic compounds"Chemistry Letters. 793-794 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Kenji Noguchi: "Magnetic Property and Stability of Zn/Sm_2Fe_<17>N_X Bonded Magnets using the In Metal derived from In(C_2H_5)_3 as a Binder"Chemsitry of Materials. 11. 2527-2532 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Kenji Noguchi: "High-Performance Resin-Bonded Magnets Produced from Zinc Metal-Coated Sm_2(Fe,Co)_<17>N_X Fine Powders"Applied Physics Letters. 75. 1601-1603 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Ken-ichi Machida: "High Performance Alloyed in Metal-Bonded Magnets Produced from Zn/Sm_2Fe_<17>N_X Powders"Journal of Applied Physics. (印刷中).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] .R. Arlot, K. Machida, P. De Rango, D. Fruchart, and G. Adachi: "Magnetic Properties of Zinc-coated SmィイD22ィエD2(FeィイD20.9ィエD2CoィイD20.1ィエD2)ィイD217ィエD2NィイD2xィエD2Powders"J. Alloys Comp.. 275-277. 620-624 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Noguchi, K. Machida, M. Nishimura, and G. Adachi: "Surface Coating and Magnetic Properties of SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2Materials"Rare-Earth Magnets and Their Applications, ed. by L. Shultz, and K. -H. Muller, Werkstoff-Informationsgesellschaft, Frankfurt. 915-923 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] R. Arlot, E. Claude, K. Machida, P. De Rango, D. Fruchart, and G. Adachi: "Corrosion Characteristics of the SmィイD22ィエD2(FeィイD20.9ィエD2CoィイD20.1ィエD2)ィイD217ィエD2NィイD22.9ィエD2Magnets Stabilized by Zinc Coating"Rare-Earth Magnets and Their Applications, ed. by L. Shultz, and K. -H. Muller, Werkstoff-Informationsgesellschaft, Frankfurt. 943-952 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Noguchi, M. Nishimura, K. Machida, and G. Adachi: "Preparation and Magnetic Property of SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2Fine Powders Sorbed by Zinc Vapor"Chem. Lett.. 555-556 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Noguchi, M. Nishimura, K. Machida, and G. Adachi: "Preparation and Magnetic Property of SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2Fine Powders Coated by Zinc and In Metal Produced via Photodecomposition of their Organometallic Compounds"Chem. Lett.. 793-794 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Noguchi, M. Nishimura, K. Machida, and G. Adachi: "Magnetic Property and Stability of Zn/SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2bonded Magnets using the In metal derived from In(CィイD22ィエD2HィイD25ィエD2)ィイD23ィエD2 as a Binder"Chem. Mater.. 11. 2527-2532 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Noguchi, K. Machida, K. Yamamoto, M. Nishimura, and G. Adachi: "High-Performance Resin-Bonded Magnets produced from Zinc Metal-coated SmィイD22ィエD2(Fe, Co)ィイD217ィエD2NィイD2xィエD2Fine Powders"Appl. Phys. Lett.. 75. 1601-1603 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Machida, K. Noguchi, M. Nishimura, and G. Adachi: "High-Performance Alloyed In Metal-Bonded Magnets Produced from Zn/SmィイD22ィエD2FeィイD217ィエD2NィイD2xィエD2 Powders"J. Appl. Phys.. (in press). (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Noguchi, M. Nishimura, K. Machida, and G. Adachi: "Preparation and Magnetic Property of Sm_2Fe_<17>N_X Fine Powders Sorbed by Zinc Vapor"Chemistry Letters. 555-556 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] K. Noguchi, M. Nishimura, K. Machida, and G. Adachi: "Preparation and Magnetic Property of Sm_2Fe_<17>N_X Fine Powders Coated by Zinc and in Metal Produced via Photodecomposition of their Organometallic Compounds"Chemistry Letters. 793-794 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] K. Noguchi, M. Nishimura, K. Machida, and G. Adachi: "Magnetic Property and Stability of Zn/Sm_2Fe_<17>N_X bonded Magnets using the In Metal derived form In(C_2H_5)_3 as a Binder"Chemistry of Materials. 11. 2527-2532 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] K. Noguchi, K. Machida, M. Nishimura, and G. Adachi: "High-performance Resin-bonded Magnets produced from Zinc Metal-coated Sm_2(Fe, Co)_<17>N_X Fine Powders"Applied Physics Letter. 75. 1601-1603 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] K. Machida, K. Noguchi, M. Nishimura, and G. Adachi: "High-Performance Alloyed In Metal-Bonded Magnets Produced from Zn/Sm_2Fe_<17>N_X Powders"Journal of Applied Physics. (印刷中). (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] R.Arlot: "Magnetic Properties of Zinc-coated Sm_2(Fe_<0.9>Co_<0.1>)_<17>N_x Powders" J.Alloys Comp. 275-277. 620-624 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] K.Noguchi: "Surface Coating and Magnetic Properties of Sm_2Fe_7N_x Materials in "Rare-Earth Magnets and Their Applications"" Ed.by L.Shultz,and K.-H.Muller,World Scientific, 9 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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