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Synthesis and Industrial Trial of Non-Equilibrium Aluminum Alloys with a Combination of High Heat-Resistance, High Strength and Good Workability

Research Project

Project/Area Number 10555227
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Structural/Functional materials
Research InstitutionDepartment of Engineering, Kumamoto University (2000-2001)
Tohoku University (1998-1999)

Principal Investigator

KAWAMURA Yoshihito  Department of Engineering, Kumamoto University, Associate Professor, 工学部, 助教授 (30250814)

Co-Investigator(Kenkyū-buntansha) KIMURA Hisamichi  Institute for Materials Research, Tohoku University, Research Associate, 金属材料研究所, 助手 (00161571)
TAKEUCHI Akira  Institute for Materials Research, Tohoku University, Research Associate, 金属材料研究所, 助手 (40250815)
INOUE Akihisa  Institute for Materials Research, Tohoku University, Professor, 金属材料研究所, 教授 (10108566)
MATSUDA Mituhiro  Department of Engineering, Kumamoto University, Research Associate, 工学部, 助手 (80332865)
OHNO Yasuhide  Department of Engineering, Kumamoto University, Professor, 工学部, 教授 (00274689)
安藤 新二  熊本大学, 工学部, 講師 (40222781)
勝矢 晃弘  日本発条(株), 主任研究員
喜多 和彦  YKK(株), 主任研究員
大槻 真人  三菱マテリアル株式会社, 主任研究員
Project Period (FY) 1998 – 2000
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥11,400,000 (Direct Cost: ¥11,400,000)
Fiscal Year 2000: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 1999: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 1998: ¥8,200,000 (Direct Cost: ¥8,200,000)
Keywordsaluminum alloy / rapid solidification / gas atomization / consolidation / composite / tensile strength / wear resistance / thermal stability / アルミニウム / ナノ結晶 / 高強度 / 粉末冶金 / 非平衡 / 構造材料 / 機械的性質 / ガスアトマイズ / 押出し成形
Research Abstract

In order to develop novel elevated-temperature Aluminum alloys having a combination of high ambient-temperature strength of 600 Mpa, high elevated-temperature strength of 300 Mpa at 573 K, high heat resistance for 100 hr at 723 K, high workability and high wear resistance, we synthesized and investigated the mechanical properties of many Al-Ti-Cr-X rapidly solidified powder metallurgy alloys and their composites. Accordingly, we have succeeded in synthesizing Al_<92.5>Ti_<2.5>Fe_<2.5>Cr_<2.5> RS P/M alloy that reached our target of this study. The RS P/M alloy exhibited the following mechanical properties.
(1) The alloy exhibited high tensile strength at ambient temperature. The tensile strength was ranging from 600 MPa to 660 MPa and the elongation was 3-4 %.
(2) The alloy exhibited high tensile strength at elevated temperature. The tensile strength was 480 MPa, 320 MPa and 150 MPa at 473K, 573K and 673K, respectively.
(3) The alloy exhibited high thermal stability. The decrease in ambient-temperature strength due to annealing at 723K for 100 hr and 623K for 1000 hr was within 10 %.
(4) The alloy can be hot-worked at high strain-rate with keeping the high ambient-temperature strength of about 550 Mpa. The alloy exhibited a large elongation at high strain-rate of 10^<-1> to 1 s^<-1> at 823 K where the decease in ambient-temperature strength was within 15 % for 5 hr.
(5) The composite with 2.5 vol% SiC particles exhibited improved the Young's modulus and the wear resistance at high temperature of 473 K.
Some companies are trying tests of practical application of the Al_<92.5>Ti_<2.5>Fe_<2.5>Cr_<2.5> RS P/M alloy developed in this study.

Report

(4 results)
  • 2001 Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • 1998 Annual Research Report
  • Research Products

    (53 results)

All Other

All Publications (53 results)

  • [Publications] T.H.Lee: "Mechanical Properties of Rapidly Solidified Al-Si-Ni-Ce P/M Alloys"Scripta Metallurgica et Materialia. 36. 457-480 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "Rapidly Solidified Powder Metallurgy Al-Ti-Fe Alloys"Scripta Metallurgica et Materialia. 37. 205-210 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 河村能人: "高清浄環境下における超急冷粉末冶金連続プロセスとそれを用いた新材料の開発"粉末および粉末冶金. 44. 921-929 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "Elevated Temperature Al-Ti-Fe-Cr Alloys Produced by Rapid Solidification"Proceedings of the 1998 Powder Metallurgy World Congress & Exhibition. 5. 346-351 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H.Ohta: "Wear Resistance and Heat Resistance of Rapidly Solidified P/M Aluminum Alloys"Proceeding of the Special Symposium on Avanced Materials (SSAM-4). 95-98 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 河村能人: "アモルファス合金粉末の固化成形"まてりあ. 37. 133-141 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 河村能人: "クローズドP/Mプロセスの開発と高比強度非平衡材料の創製"まてりあ. 37. 412-414 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 太田英伸: "高強度P/Mアルミニウム合金の摩耗特性"紛体および粉末冶金. 45. 590-595 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 木村久道: "Al-Cr-R (R=Ce, Mm)系合金P/M材の機械的性質"紛体および粉末冶金. 45. 738-743 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 木村久道: "準結晶を含むAl-V-Fe-M (M=Ti, Cr, Si)合金P/M材の組織と耐熱強度"紛体および粉末冶金. 45. 817-823 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] D.V.Louzguine: "Production of Si_<55>Al_<20>Fe_<10>Ni_5Cr_5Zr_5 Bulk Amorphous Alloy by Hot Pressing"Materials Science and Technology. 15. 583-585 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "Rapidly Solidified Powder Metallurgy Al-Ti-Fe-X Alloys"Scripta Metallurgica et Materialia. 40. 1131-1137 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "Elevated-Temperature Al-Ti-Fe-Cr Alloys with High Ductility at High-Strain-Rate"Materials Transactions, JIM. 40. 392-395 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 太田英伸: "急速凝固P/M Al-Ti-Fe-TM合金の耐摩耗性と耐熱性"日本金属学会誌. 63. 617-619 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "Synthesis of ZrC/Zr_<55>Al_<10>Ni_5Cu_<30> Metallic-Glass Matrix Composite Powders by High Pressure Gas Atomization"Scripta Mater.. 43. 1119-1124 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "ZrC/Zr_<55>Al_<10>Ni_5Cu_<30> Metallic Glass Powders Produced by Gas Atomization"Proceedings of 2000 Powder Metallurgy World Congress. 1488-1491 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "Nanocrystalline Aluminum Bulk Alloys Having a High Strength of 1420 MPa Produced by Consolidation of Amorphous Powders"Scripta. Mater.. 44. 1599-1604 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Takagi: "Wear Properties of Nanocrystalline Aluminum Alloys and Their Composites"Scripta Mater.. 44. 2145-2148 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.Inoue: "Nanocrystalline A-Based Bulk Alloys with High Strength above 1000 MPa"Materials Science Forum. 360-363. 129-136 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 河村能人(分担執筆): "ナノマテリアルの最新技術"シー エム シー. (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T.H. Lee, Y. Kawamura, A. Inoue, S.S. Cho and T. Masumoto: "Mechanical Properties of Rapidly Solidified Al-Si-Ni-Ce P/M Alloys"Scripta Metallurgica et Materialia. Vol.36. 457-480 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura, H.B. Liu, A. Inoue and T. Masumoto: "Rapidly Solidified Power Metallurgy Al-Ti-Fe Alloys"Scripta Metallurgica et Materialia. Vol.37. 205-210 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura: "Development of Ultra-Clean Processing for Rapidly Solidified Powder Metallurgy and Synthesis of Advanced Materials"Journal of the Japan Society of Powder and Powder Metallurgy. Vol.44. 921-929 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura and Akihisa Inoue: "Elevated Tempearture Al-Ti-Fe-Cr Alloys Produced by Rapid Solidification"Proceedings of the 1998 Powder Metallurgy World Congress & Exhibition. Vol.5. 346-351 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Ohta, H. Iwata, M. Takagi, T. Imura, Y. Kawamura and A. Inoue: "Wear Resistance and Heat Resistance of Rapidly Solidified P/M Aluminum Alloys"Proceeding of the Special Symposium on Advanced Materials (SSAM-4). 95-98 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura, T. Masumoto, A. Inoue and T. Imura: "Consolidation of Amorphous Alloy Powders"Materia Japan. Vol.37. 133-141 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y., Kawamura, A. Kato, A. Inoue and T. masumoto: "Development of a Close Powder Metallurgy Processing and Synthesis of Nonequilibrium Materials with High Specific Strength"Materia Japan. Vol.37. 412-414 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Ohta, M. Takagi, T. Imura, Y. Kawamura and A.Inoue: "Wear Resistance of High Strength Powder Metallurgy Aluminum Alloys"Journal of the Japan Solciety of Powder and Powder Metallurgy. Vol.45. 590-595 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Kimura, A. Inoue, K. Sasamori, Y. Kawamura, T. Ohnogi and K. Kita: "Mechanical Properties of Al-Cr-R (R=Ce, Mm) Powder Metallurgy Alloys"Journal of the Japan Society of Powder and Powder Metallurgy. Vol.45. 738-743 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Kimura, A. Inoue, K. Sasamori, Y. Kawamura, T. Ohnogi and K. Kita: "Structure and Thermal Stability of Al-V-Fe-M (M=Ti, Cr, Si) Powder Metallurgy Alloys Containing Quasicrystals"Journal of the Japan Society of Powder and Powder Metallurgy. Vol.45. 817-823 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] D.V. Louzguine, Y. Kawamura and A. Inoue: "Production of Si_<55>Al_<20>Fe_<10>Ni_5Cr_5Zr_5 Bulk Amorphous Alloy by Hot Pressing"Materials Science and Technology. Vol.15. 583-585 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura, A. Inoue, M. Takagi, T. Imura and T. Masumoto: "Rapidly Solidified Powder Metallurgy Al-Ti-Fe-X Alloys"Scripta Metallurgica et Materialia. Vol.40. 1131-1137 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura, A. Inoue, M. Takagi and T. Imura: "Elevated-Temperature Al-Ti-Fe-Cr Alloys with High Ductility at High-Strain-Rate"Materials Transactions, JIM. Vol.40. 392-395 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Ohta, M. Takagi, T. Imura, Y. Kawamura and A. Inoue: "Wear Resistance and Thermal Stability of Rapidly Solidified Powder Metallurgy Al-Ti-Fe-TM Alloys"Journal fo the Japan Institute of Metals. Vol.6y3. 617-619 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura, H. Mano and A. Inoue: "Synthesis of ZrC/Zr_<55>Al_<10>Ni_5Cu_<30> Metallic-Glass Matrix Composite Powder by High Pressure Gas Atomization"Scripta Mater.. Vol.43. 1119-1124 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura, H. Mano and A. Inoue: "ZrC/Zr_<55>Al_<10>Ni_5Cu_<30> Metallic Glass Powders Produced by Gas Atomization"Proceedings of 2000 Powder Metallurgy World Congress. 1488-1491 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y. Kawamura, H. Mano and A. Inoue: "Nanocrystalline Aluminum Bulk Alloys Having a High Strength of 1420 MPa Produced by Consolidation of Amorphous Powders"Scripta, Mater. Vol.44. 1599-1604 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M. Takagi, H. Ohta, T. Imura, Y. Kawamura and A. Inoue: "Wear Properties of Nanocrystalline Aluminum Alloys and Their Composites"Scripta Mater. Vol.44. 2145-2148 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A. Inoue, Y. Kawamura, H.M. Kimura and H. Mano: "Nanocrystalline A1-Based Bulk Alloys with High Strength above 1000 MPa"Materials Science Forum. Vols.360-363. 129-136 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Kawamura: "Nanocrystalline Aluminum Bulk Alloys Having a High Strength of 1420 MPa Produced by Consolidation of Amorphous Powders"Scripta Metall.Mater. 45(印刷中). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] Y.Kawamura: "High Strength Nanocrystalline Mg-Al-Ca Alloys Produced by Rapidly Solidified Powder Metallurgy Processing"Materials Science Forum. 350-351. 111-116 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Y.Kawamura: "Rapidly Solidified Powder Metallurgy Al-Ti-Fe-X Alloys"Scripta Metall Mater.. 40. 1131-1137 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Y.Kawamura: "Elevated-Temperature Al-Ti-Fe-Cr Alloys with High Ductility at High-Strain-rate"Mater.Trans.,JIM. 40. 392-395 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 太田英伸: "急速凝固P/M Al-Ti-Fe-TM合金の耐摩耗性と耐熱性"日本金属学会誌. 63. 617-619 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] D.V.Louzguine: "Production of Si_<55>Al_<20>Fe_<10>Ni_5Cr_5Zr_5 Bulk Amorphous Alloys by Hot Pressing"Mater. Sci. Tech.. 15. 583-585 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] T.Nakamura: "High-Strain-Rate Superplasticity in La_<55>Al_<25>Ni_<20> Metallic Glass"Mater. Sci. Forum. 304〜306. 379-384 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Y.Kawamura: "Superplastic forming of Zr_<65>Al_<10>Ni_<10>Cu_<15> Metallic Glass"Mater. Sci. Forum. 304〜306. 373-378 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 河村能人: "クローズドP/Mプロセスの開発と高比強度非平衡材料の創製" 日本金属学会会報 まてりあ. 37. 412-414 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Yoshihito kawamura: "Rapidly Solidified Powder metallurgy Al-Ti-Fe-X Alloys" Scripta metall.Mater.(印刷中). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] Yoshihito Kawamura: "Elevated-Temperature Al-Ti-Fe-Cr Alloys with High Ductility at High-Strain-Rats" Mater.Trans.,JIM. 40(印刷中). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] Yoshihito Kawamura: "Elevated-Temperature Al-Ti-Fe-X Alloys Produced by Rapid Solidification" Proceedings of 1998 Powder Metallurgy World Congress. 5. 346-351 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 太田英伸: "高強度P/Mアルミニウム合金の摩耗特性" 粉体および粉末冶金. 45. 590-595 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 木村久道: "Al-Cr-R(R=Ce,Mm)系合金P/M材の機械的性質" 粉体および粉末冶金. 45. 738-743 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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