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Development of Supertough Ceramic or Cermet Thick Coatings Available in Various Surroundings

Research Project

Project/Area Number 10555253
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section展開研究
Research Field Material processing/treatments
Research InstitutionFukui National College of Technology

Principal Investigator

YASUMARU Naoki  Fukui Natl.Coll.Tech., Department of Mechanical Engineering, Professor, 機械工学科, 教授 (90158006)

Co-Investigator(Kenkyū-buntansha) OHTA Yasuo  Fukui Natl.Coll.Tech., Department of Mechanical Engineering, Professor, 機械工学科, 教授 (10042988)
IBE Toshio  Industrial Technical Center of Fukui Prefecture, Department of New Materials Development, Chief Research Worker, 新素材開発部, 主任研究員
OKIMURA Kunio  Tokai Univ., Faculty of Engineering, Department of Electrical Engineering, Associate Professor, 工学部電子工学科, 助教授 (00194473)
Project Period (FY) 1998 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥4,300,000 (Direct Cost: ¥4,300,000)
Fiscal Year 2000: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1999: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 1998: ¥2,600,000 (Direct Cost: ¥2,600,000)
Keywordsplasma treatment / nitriding / ceramic coating / suraface treatment / chromium nitride / chromium - nickel / wear / 表面処理 / 複合処理
Research Abstract

Austenitic type 304 stainless steel was ion-nitrided and subsequently ion-plated with Cr-Ni-N whose Ni content was varied from 0 at% to 50 at%, utilizing the conventional AIP (arc ion plating) source. The ceramic film of CrN coated onto the pre-nitrided steel demonstrated good wear resistance even under a heavy load. Furthermore, a 10μm thick CrN film exhibited the least wear among the 3 to 19μm thick CrN films. The Cr-Ni-N films containing Ni were composed of mixed phases of Cr^*N and Ni.Cr^*N is a newly observed Cr nitride that may contain some Ni and has been identified as an f.c.t.structure. A Cr-Ni-N film with Ni content of 11 at% coated onto the pre-nitrided steel demonstrated the best wear resistance among the CrN film or Cr-Ni-N films with high Ni content. This superior wear resistance was maintained even at film thicknesses exceeding 20μm, unlike the tendency of CrN film.
Furthermore the Cr-Ni-N thin films were deposited on the untreated or pre-nitrided steels utilizing a modified AIP source in order to reduce the number of macroparticles in these deposited films. The films deposited by the modified AIP source exhibited a higher nitrogen concentration than the films prepared by the conventional AIP source. The Cr-Ni-N films coated onto the pre-nitrided steels with a low Ni content demonstrated the lowest friction coefficient and the best wear resistance among these films. Furthermore, it was found that the films with a high Ni content exhibited the superior wear resistance without the pretreatment of nitriding.
As for the corrosion resistance, the CrN film or Cr-Ni-N films with a low Ni content showed the best corrosion resistance among these films.

Report

(4 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • 1998 Annual Research Report
  • Research Products

    (29 results)

All Other

All Publications (29 results)

  • [Publications] N.Yasumaru: "Properties of Cr-Ni-N Coatings Prepared by the Modified Arc Ion Plating Source"Proceed.of Int.Symp.on Designing, Processing and Properties of Advanced Engineering Materials. (in press). (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Yasumaru: "Nature of "Y_N" Phase Formed with Low Temperature Plasma Nitriding of Austenitic Stainless Steels"Proceed.of Int. Current Status Seminar on Thermochemical Surface Engineering of Stainless Steels. (in press). (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Yasumaru: "Mechanical Properties of Cr-Ni-N Films Deposited on Pre-Nitrided Steels"Materials Transactions, JIM. 41巻. 555-559 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 安丸尚樹: "耐環境性を有する高靭性薄膜の開発(第2報)"福井県工業技術センター研究報告書. 163-166 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] K.Okimura: "Low temperature growth of rutile TiO_2 films in modified rf magnetron sputtering"Surface and Coatings Technology. 135巻. 286-290 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] K.Okimura: "Mass spectrometry and absorption spectroscopy for oxidation of titanium target in rf magnetron sputtering"Vacuum. 59巻. 600-605 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Yasumaru: "Properties of Cr-Ni-N Coatings Prepared by the Modified Arc Ion Plating Source"Proceed.of Int.Symp.on Designing, Processing and Propertiesof Advanced Engineering Materials. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Yasumaru: "Nature of "Y_N" Phase Formed with Low Temperature Plasma Nitriding of Austenitic Stainless Steels"Proceed.of Int.Current Status Seminar on Thermochemical Surface Engineering of Stainless Steels. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Yasumaru: "Mechanical Properties of Cr-Ni-N Films Deposited on Pre-Nitrided Steels"Materials Transactions, JIM. Vol.41. 555-559 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Yasumaru: "Development of Supertough Thin Films Available in Various Surroundings"Rep.Industnal Technical Center of Fukui Prefecture. 163-166 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] K.Okimura: "Low temperature growth of rutile TiO_2 films in modified rf magnetron sputtering"Surface and Coatings Technology. vol.135. 286-290 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] K.Okimura: "Mass spectrometry and absorption spectroscopy for oxidation of titanium target in rf magnetron sputtering"Vacuum. vol.59. 600-605 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Yasumaru: "Properties of Cr-Ni-N Coatings Prepared by the Modified Arc Ion Plating Source"Proceed.of Int.Symp.on Designing, Processing and Properties of Advanced Engineering Materials. (in press). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] N.Yasumaru: "Nature of "Y_N" Phase Formed with Low Temperature Plasma Nitriding of Austenitic Stainless Steels"Proceed.of Int.Current Status Seminar Thermochemical Surface Engineering of Stainless Steels. (in press). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] N.Yasumaru: "Mechanical Properties of Cr-Ni-N Films Deposited on Pre-Nitrided Steels"Materials Transactions, JIM. 41巻・10号. 555-559 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 安丸尚樹: "福井県工業技術センター研究報告書"耐環境性を有する高靭性薄膜の開発(第2報). 16号. 163-166 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] K.Okimura: "Low temperature growth of rutile TiO_2 films in modified rf magnetron sputtering"Surface and Coatings Technology. 135巻・2-3号. 286-290 (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] K.Okimura: "Mass spectrometry and absorption spectroscopy for oxidation of titanium target in rf magnetron sputtering"Vacuum. 59巻・2-3号. 600-605 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 安丸尚樹: "耐環境性を有する高靭性薄膜の開発"福井県工業技術センター研究報告書. 15巻. 158-160 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 安丸尚樹: "Cr-Ni-N系セラミックス膜の機械的性質"真空. 42巻・3号. 159-162 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] K.Okimura: "Photocatalytic effects of TiO_2 films prepared by reactive magnetron sputtering"Proceedings of the 17th Symposium on Plasma Processing. 391-394 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] K.Okimura: "Mass spectrometry and absorption spectrocopy for oxidation of titanium target in rf magnetron sputtering"Proceedings of the 5th Int. Symp. on Sputtering and Plasma Processes. 37-38 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 伊部壽夫: "機能メッキ技術に関する研究(第1報)"福井県工業技術センター研究報告書. 15巻. 115-117 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 伊部壽夫: "ニッケルレスメッキ技術の開発"福井県工業技術センター研究報告書. 15巻. 19-20 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 安丸尚樹: "Cr-Ni-N系セラミックス膜の機械的性質" 真空. 42巻・3号(掲載決定). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 安丸尚樹: "CrNi系窒化物膜の機械的性質" 金属学会・鉄鋼協会北陸信越支部平成10年度連合講演会概要集. 115-115 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 安丸尚樹: "Cr-Ni-N系セラミックス膜の機械的性質" 第39回真空に関する連合講演会講演予稿集. 57-58 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] N.Yasumaru: "Low-Temperature Ion Nitriding of Austenitic Stainless Steels" Materials Transactions,JIM. 39巻・10号. 1046-1052 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] N.Yasumaru: "Properties of Hard Coatings in the Cr-Ni-N System deposited on the Pre-nitrided Steels" Proceed.of Int.Symp.on Designing,Processing and Properties of Advanced Engineering Materials. 715-720 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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