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The effect of magnetic field on the continuous steel casting process

Research Project

Project/Area Number 10555259
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Metal making engineering
Research InstitutionKYUSHU UNIVERSITY

Principal Investigator

OZOE Hiroyuki  Institute of Advanced Material Study, Kyushu University, Professor, 機能物質科学研究所, 教授 (10033242)

Co-Investigator(Kenkyū-buntansha) TAGAWA Toshio  Institute of Advanced Material Study, Research Associate, 機能物質科学研究所, 助手 (90294983)
HIRANO Hiroyuki  Okayama Science University, Lecturer, 工学部, 講師 (60264115)
KAMAKURA Katsuyoshi  Toyama college of Technology, Professor, 物質工学科, 教授 (40042832)
柿本 浩一  九州大学, 機能物質科学研究所, 助教授 (90291509)
Project Period (FY) 1998 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥10,100,000 (Direct Cost: ¥10,100,000)
Fiscal Year 2001: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2000: ¥2,400,000 (Direct Cost: ¥2,400,000)
Fiscal Year 1999: ¥4,100,000 (Direct Cost: ¥4,100,000)
Fiscal Year 1998: ¥2,700,000 (Direct Cost: ¥2,700,000)
KeywordsSteel / continuous casting / magnetic field / numerical analysis / 鉄鋼連鋳 / カスプ磁場 / 異形磁場
Research Abstract

This is the final year of the research and research results are summarized for four years. Magnetic field is applied to the continuous steel casting process to solidify the molten steel safely. In this work, the convection of molten steel was modeled by the equation of continuity, momentum equations in the x-, y-, and z-directions and energy equation. Further more Ohm's law, conservation of electricity and Bio-Savart's law were considered.
The system is composed of a rectangular box of ?x?lx2? and O.1?lx0.1? nozzle is extended into the molten steel up to 0.5?.Molten steel is blown out through the bottom of a nozzle. Four surrounding side walls are cooled isothermally and top and bottom plane is thermally insulated. Three cases of magnetic field were considered, i. e., one coil around a rectangular enclosure, two coils at the end of x-direction and two coils at the end of y-direction. Model equations were approximated by finite difference equations and solved by a HSMAC scheme. Computational region was divided into 50^3 meshes with nonuniform staggered meshes. Numerical conditions are Re= 10^4, Re_<in> = 10^3, Gr=10^7, Pr=0.025 and Ha=0, 100, 200 and 500.
When there is no magnetic field, the jet fluid from nozzles hit the solidifying side walls and constitute four rolls. In the case of one electric coil, large roll cells were constituted at Ha = 100 and 200 but they were decreased at Ha = 500. In the case of x-directional two coils, at Ha = 100 and 200 the convection cells were similar to that at Ha = 0 but at Ha= 500, roll cells were limited to the upper part and the jet flow from nozzles did not reach the side walls. In the case of y-directional two coils, even at Ha = 500, jet flow from nozzle remained and reached to the side walls.
From these results, a coil around an enclosure appears to be best and the x-directional two coils system is the next. However, continuous steel casting process includes many factors other than this and further study is required.

Report

(5 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • 1998 Annual Research Report
  • Research Products

    (15 results)

All Other

All Publications (15 results)

  • [Publications] Katsuyoshi Kamakura et al.: "Double diffusive natural convection in binary gases with augmenting horizontal thermal and solutal gradients"Advanced Computational Methods in Heat Transfer, Heat Transfer V. 125-134 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Katsuyoshi Kamakura et al.: "Oscillatory double diffusive natural convection in low Prandtl number fluid"Heat Transfer 1998, Proc. of 11th IHTC. 3. 361-366 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Katsuyoshi Kamakura et al.: "Numerical analyses of double-diffusive natural convection with an initial condition of a vertically linear concentration gradient"5th ASME/JSME Joint Thermal Eng. Conf., San Diego. AJTE99-6370 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Koji Ezaki et al.: "Effect of magnetic field on a continuous steel casting model"13th Symp. on Chem. Eng. Kyushu-Taejon/Chungnam. 57-58 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K. Kamakura, H. Ozoe, J. T. van der Eyden, Th. H. van der Meer and C. J.Hoogendoorn: "Double diffusive natural convection in binary gases with augmenting horizontal thermal and solutal gradients"Advanced Computational Methods in Heat Transfer. Heat Transfer. V. 125-134 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Katsuyoshi Kamakura and Hiroyuki Ozoe: "Oscillatory double diffusive natural convection in low Prandtl number fluid"Heat Transfer 1998, Proc. of 11th IHTC, Kyongju. Vol. 3. 361-366 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Katsuyoshi Kamakura and Hiroyuki Ozoe: "Numerical analyzes of double-diffusive natural convection with an initial condition of a vertically linear concentration gradient"5th ASME/JSME Joint Thermal Eng. Conf., San Diego. 89-95 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Koji Ezaki, Toshio Tagawa and Hiroyuki Ozoe: "Effect of magnetic field on a continuous steel casting model"13th Symp. on Chem. Eng. Kyushu - Taejon/Chungnam. 57-58 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Katsuyoshi Kamakura et al.: "Double diffusive natural convection in binary gases with augmenting horizontal thermal and solutal gradients"Advanced Computational Methods in Heat Transfer, Heat Transfer V. 125-134 (1998)

    • Related Report
      2001 Annual Research Report
  • [Publications] Katsuyoshi Kamakura et al.: "Oscillatory double diffusive natural convection in low Prandtl number fluid"Heat Transfer 1998, Proc. of 11th IHTC. 3. 361-366 (1998)

    • Related Report
      2001 Annual Research Report
  • [Publications] Katsuyoshi Kamakura et al.: "Numerical analyses of double-diffusive natural convection with an initial condition of a vertically linear concentration gradient"5th ASME/JSME Joint Thermal Eng. Conf., San Diego. AJTE99-6370 (1999)

    • Related Report
      2001 Annual Research Report
  • [Publications] Koji Ezaki et al.: "Effect of magnetic field on a continuous steel casting model"13th Symp. on Chem. Eng. Kyushu-Taejon/Chungnam. 57-58 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] K. Kamakura H. Ozoe and Th. H. van der Meer: "Double diffusive natural convection in binary gases with augmenting horizontal thermal and solutal gradients" Advanced Computational Methods in Heat Transfer, Heat Transfer V. 125-134 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] K. Kamakura H. Ozoe: "Oscillatory double diffusive natural convection in low Prandtl number fluid" Heat Transfer 1998, Proc. of 11th IHTC. 3. 361-366 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] K. Kamakura H. Ozoe: "Numerical analyses of double-diffusive natural convection with an initial condition of a vertically linear concentration gradient" Proc. 5th ASME/JSME Joint Themal Eng. Conf.AJTE99-6370 (1999)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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