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Development of thermal deformation speed controlled super precision grinding

Research Project

Project/Area Number 10650115
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionOKAYAMA UNIVERSITY

Principal Investigator

TSUKAMOTO Sinya  Okayama Univ., Faculty of Engineering, Assistant Professor, 工学部, 助教授 (80163773)

Co-Investigator(Kenkyū-buntansha) OHASHI Kazuhito  Okayama Univ., The Graduate School of Natural and Technology, Research Assistant, 大学院・自然科学研究科, 助手 (10223918)
NAKAJIMA Toshikatsu  Okayama Univ., Faculty of Engineering, Professor, 工学部, 教授 (80026038)
Project Period (FY) 1998 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,900,000)
Fiscal Year 1999: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 1998: ¥2,100,000 (Direct Cost: ¥2,100,000)
Keywordsnew grinding technique / grinding machining / thermal deformation of workpiece / predict system / condition optimization / size error of workpiece / In-process prediction system / 表面硬度
Research Abstract

In 1998 for this report in order to put "Development of thermal deformation speed controlled super precision grinding" to practical use, following 2 stage research has been carried out.
(1) In order to establish the adaptive control system of "Development of thermal deformation speed controlled super precision grinding", the measuring apparatus of grinding machine and pulse signal of D/A convertor.
(2) In order to establish the measuring system of thermal deformation of workpiece, submicron measuring apparatus with laser displacement measured scale and data analysis system with high speed sampling unit.
In 1999 for this report in order to put "Development of thermal deformation speed controlled super precision grinding" to practical use, following 3 stage research has been carried out.
(1) In plunge grinding the grinding heat between the workpiece and wheel increases with the grinding time, and the thermal deformation of workpiece can not be negligible value. The predict system of the thermal deformation of workpiece in plunge grinding of spark-in and spark-out processes has been developed using the side plate workpiece in-process measurement system.
(2) In this research the thermal deformation of workpiece can not be measured because the size of workpiece has been generated continuously. So that the thermal deformation of workpiece is predicted by the thermal deformation of workpiece this system can predict high precision value of the thermal deformation of workpiece real time data in spark-out process.
(3) And in this report zero size error grinding method is presented with the predict system of thermal deformation of workpiece measuring the size error of workpiece after the spark-out in-process. In this experiment conditions the high precision grinding of zero size error is made clear that the thermal deformation of workpiece should be measured in-process with the side plate of workpiece.

Report

(3 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • Research Products

    (9 results)

All Other

All Publications (9 results)

  • [Publications] 中島利勝,塚本真也 他2: "砥石接近時に増大する研削液噴出現象の発現とこの現象を応用したタッチセンサの試作"精密工学会誌. 66巻1号. 91-95 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 中島利勝,塚本真也 他2: "深穴内面オシレーション研削におけるテーバ誤差ゼロ研削法"1999年度精密工学会秋季学術講演会講演論文集. H14. 310 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 中島利勝,塚本真也 他2: "ダイヤモンド砥石による超硬合金の表面粗さ改善機構"1999年度精密工学会秋季学術講演会講演論文集. H06. 304 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Toshikatsu NAKAJIMA, Shinya TSUKAMOTO et al.: "Development of touch sensor based spouting phenomena of grinding fluid during wheel approach"Journal of the Japan Society for Precision Engineering. 66-1. 91-95 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Toshikatsu NAKAJIMA and Shinya TSUKAMOTO et al.: "Taper zero form error grinding in internal deep grinding"Proceeding of Conference on the Japan Society for Precision Engineering in fall season. 310

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Toshikatsu NAKAJIMA, Shinya TSUKAMOTO et al.: "Surface roughness finishing mechanism of super hard material in diamond grinding"Proceeding of Conference on the Japan Society for Precision Engineering in fall season. 304

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 中島利勝,塚本真也 他2: "砥石接近時に増大する研削液噴出現象の発現とこの現象を応用したタッチセンサの試作"精密工学会誌. 66巻1号. 91-95 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 中島利勝,塚本真也 他2: "深穴内面オシレーション研削におけるテーパ誤差ゼロ研削法"1999年度精密工学会秋季学術講演会講演論文集. H14. 310 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 中島利勝,塚本真也 他2: "ダイヤモンド砥石による超硬合金の表面粗さ改善機構"1999年度精密工学会秋季学術講演会講演論文集. H06. 304 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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