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Fabrication of Continuous Fiber-reinforced Thermoplastic Composites with Structural Gradient from Sheath-core Type Bicomponent Fibers

Research Project

Project/Area Number 10650675
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Composite materials/Physical properties
Research InstitutionTokyo Institute of Technology

Principal Investigator

KIKUTANI Takeshi  Tokyo Institute of Technology, Department of Organic and Polymeric Materials, Associate Professor, 大学院・理工学研究科, 助教授 (70153046)

Co-Investigator(Kenkyū-buntansha) ITO Hiroshi  Tokyo Institute of Technology, Department of Organic and Polymeric Materials, Research Associate, 大学院・理工学研究科, 助手 (20259807)
SHIOYA Masatoshi  Tokyo Institute of Technology, Department of Organic and Polymeric Materials, Associate Professor, 大学院・理工学研究科, 助教授 (10196363)
Project Period (FY) 1998 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 1999: ¥1,700,000 (Direct Cost: ¥1,700,000)
Fiscal Year 1998: ¥1,800,000 (Direct Cost: ¥1,800,000)
Keywordsmelt spinning / sheath-core type bicomponent fibers / fiber-reinforced thermoplastic composites / structural gradient / tensile modulus / polycarbonate / polypropylene liquid crystalline polymer / liquid crystalline polymer / ポリカーネート / 力学挙動 / 芯鞘型繊維 / マルチ型繊維
Research Abstract

Sheath-core type bicomponent fibers consisting of polypropylene (PP) or polycarbonate (PC) as a sheath component and thermoplastic liquid crystalline polymer (TLCP) as a core component were prepared by the high-speed melt spinning process. The attainable highest take-up velocity of TLCP was improved by co-processing with PP or PC. Tensile modulus and strength of the TLCP component in the PP/TLCP and PC/TLCP bicomponent fibers increased with an increase in the take-up velocity. Continuous fiber reinforced thermoplastic composites, in which TLCP act as a reinforcing fiber and PP or PC as a matrix polymer, were fabricated by the compression molding of uni-axially aligned bicomponent fibers. Comparison of the wide-angle X-ray diffraction patterns of the starting fibers and fabricated composites indicated that the noticeable orientation relaxation of TLCP did not occur in the compression molding process. Accordingly, the tensile modulus and strength of the PP/TLCP and PC/TLCP composites wer … More e similar to those of the respective bicomponent fibers. Various types of composites were also fabricated from bicomponent fibers. Composites having structural gradient was fabricated by compression molding of bicomponent fibers accumulated on a bobbin by changing the sheath/core composition in the high-speed melt spinning process. Composites reinforced with ultra-fine TLCP fibers were fabricated through the preparation of bicomponent fibers in which 261 micro-fibers were embedded in a single bicomponent fiber. Bi-directional and tri-directional multi-layered composites were also prepared using the filament-winding method. As predicted by the lamination theory, composites with tri-directional reinforcement exhibited isotropic tensile modulus in the layered plane. The textile fabrics were woven from the bicomponent fibers and tri-directionally reinforced composites were fabricated by the compression molding of these fabrics. In this manner, it was proved that flexibility in the designing of continuous fiber reinforced thermoplastic composites can be improved by utilizing the high-speed spun bicomponent fibers as a starting material. Less

Report

(3 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • Research Products

    (46 results)

All Other

All Publications (46 results)

  • [Publications] 村田章: "PVDFの高速紡糸における液体恒温槽を用いた高次構造制御"成形加工. 10(7). 554-562 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H. J. Jeon: "Effect of Metallic Wire Inserted in Nozzle in High-Speed Melt Sprinning of Poly(ethylene terephthalate)"J. Appl. Polym. Sci.. 70. 665-674 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 鞠谷雄士: "高速紡糸と繊維構造制御"高分子加工. 48(4). 18-24 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Miyata: "Effect of Liquid Isothermal Bath in High-Speed Melt Spinning of Poly(ethlene 2,6-naphthalene dicarboxylate)"Sen'i Gakkaishi. 54(12). 661-671 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Y. Kawahara: "Structural Analysis for Commercial Poly(ethylene terephthalate)Fiber with Longitudinal Thickness Fluctuation"Sen'i Gakkaishi. 55(7). 91-95 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Miyata: "Fiber Structure Development in High-Speed Melt Spinning of Poly(ethylene terephthalate-co2,6-naphthalene dicarboxylate)"J. Polym. Eng.. 19(6). 395-418 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Miyata: "Structural Change of High-Speed Spun Poly(ethylene 2,6-naphthalene dicarboxylate) Fibers with Annealing"Sen'i Gakkaishi. 55(11). 542-551 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] T. Furuta: "Fabrication of Continuous Fiber-Reinforced Thermoplastic Composites with Structural Gradient from Sheath-Core Type Bicomponent Fibers"Composite Interfaces. 6(5). 451-466 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] J. Radhakrishnan: "Enhancement of fiber Structure Formation of a Liquid Crystalline Copolyester via Ultra-High Speed Bicomponent Spinning with Poly(ethylene terephthalate)"Polym. Eng. Sci.. 39(1). 89-98 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] T. Kikutani: "On-line Measurement of Orientation Devleopment in the High-Speed Melt spinning Process"Polym. Eng. Sci.. 39(12). 2349-2357 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H. S. Kim: "Computational Analysis on the Thermal Bonding Behavior of Bicomponent Fibers"J. Text. Inst.. 90, Part 1(4). 508-525 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Y. Furuhashi, H. Ito, T. Kitutani, T. Yamanoto, M. Kimizu, M. Cakamak: "Structural Analysis of Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Fibers Prepared by Drawing and Annealing Processes"J. Polym. Sci., Polym. Phys.. 36. 2471-2482 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H. J. Jeon, H. Ito, T. Kitutani, N. Okui: "Effect of Metallic Wire Inserted in Nozzle in High-Speed Melt Spinning of Poly(ethylene terephthalate)"J. Appl. Polym. Sci.. 70. 665-674 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Miyata, H. Ito, T. Kitutani, N. Okui: "Effect of Liquid Isothermal Bath in High-Speed Melt Spinning of Poly(ethlene 2,6-naphthalene dicarboxylate)"Sen'I Gakkaishi. 54(12). 661-671 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] J. Yamashita, M. Shioya, M. Nakatani: "Preparation of Carbon Fibers and Films from Poly(vinylidene fluoride) using Chemical Dehydrofluorination"Carbon. 36(7-8). 1240-1243 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] J. Radhakrishnan, H. Ito, T. Kitutani, N. Okui: "Enhancement of fiber Structure Formation of a Liquid Crystalline Copolyester via Ultra-High Speed Biocomponent Spinning with Poly(ethylene terephthalate)"Polym. Eng. Sci.. 39(1). 89-98 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H. S. Kim, H. Ito, T. Kitutani, N. Okui: "Computational Analysis on the Thermal Bonding Behaviors of Biocomponent Fibers"J. Textile Inst.. 90 Part 1(4). 508-525 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] M. Shioya, S. Yasui, A. Takaku: "Relation Between Interfacial Shear Strength and Tensile Strength of Carbon Fiber/Resin Composite Strands"Composite Interface. 6(4). 305-323 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] T. Furuta, J. Radhakrishnan, H. Ito, T. Kitutani, N. Okui: "Fabrication of Continuous Fiber-reinforced Thermoplastic Composites with Structural Gradient from Sheath-Core Type Bicomponent Fibers"Composite Interface. 6(5). 451-466 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Miyata, H. Ito, T. Kitutani, N. Okui: "Fiber Structure Development in High-Speed Melt Spinning of Poly(ethylene-co-2,6-naphthalene dicarboxylate)"J. Polym. Eng.. 19(6). 395-418 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Y. Kawahara, T. Kikutani, M. Tsuji: "Structural Analysis for Commercial Poly(ethylene terephthalate) Fiber with Longitudinal Thickness Fluctuation"Sen'I Gakkaishi. 55(7). 91-95 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Miyata, H. Ito, T. Kitutani, N. Okui: "Structural Change of High-Speed Spun Poly(ethlene 2,6-naphthalene dicarboxylate) Fibers with Annealing"Sen'I Gakkaishi. 55(11). 542-551 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] T. Kitutani, K. Nakao, W. Takarada, N. Okui: "On-Line Measurement of Orientation Development in the High-Speed Melt Spinning Process"Polym. Eng. Sci.. 39(12). 2349-2357 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] J. Yamashita, M. Shioya, S. Kondo, T. Hashimoto, A. Takaku: "Relation between Carbonization Behavior of Polycarbodiimide Films and Stabilization Conditions"Carbon. 37. 71-78 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] M. Nakatani, M. Shioya, J. Yamashita: "Axial Compressive Fracture of Carbon Fibers"Carbon. 37. 601-608 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] J. Yamashita, M. Shioya, T. Hashimoto, A. Takaku: "Prepared Orientation Induced in Polycabodiimide-Based Carbon Films by Stretching"Carbon. 37. 625-630 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Y. Kawahara, M. Shioya, M. Yoshino, K. Murai: "Influences of Fundamental Characteristics of Weft Yarns and Decatizing Treatment on Mechanical Properties of Silk Necktie Fabrics"J. The Textile Mach. Society of Japan. 45. 1-5 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] M. Shioya, M. Kanatani, K. Nakao: "Axial Compression Bending Tests on Carbon Films and Carbon Fiber Composites"J. Materials Sci,. 34. 1301-1311 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H. S. Kim. M. Shioya, A. Takaku: "Kinetic Studies on Hot-Stretching of Polyacryonitrile-Based Carbon Fibers by Using Internal Resistance Heating - Part I Changes in Resistivity and Strain -"J. Materials Sci,. 34. 3299-3306 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H. S. Kim. M. Shioya, A. Takaku: "Kinetic Studies on Hot-Stretching of Polyacryonitrile-Based Carbon Fibers by Using Internal Resistance Heating - Part II Changes in Structure and Mechanical Properties"J. Materials Sci,. 34. 3307-3314 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H. S. Kim. M. Shioya, A. Takaku: "Sublimation and Deposition of Carbon during Internal Resistance Heating of Carbon Fibers"J. Materials Sci,. 34. 4613-4622 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] M. Shioya, K. Shinotani, A. Takaku: "Carbonization Behavior of Polyoxadiazole Fibers and Films"J. Materials Sci,. 34. 6015-6025 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Kawahara, M. Shioya: "Characterization of Microvoids in Mulberry and Tussah Silk Fibers using Stannic Acid Treatment"J. Appl. Poly. Sci.. 73. 363-367 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K. Kawahara, M. Shioya: "Transverse Long Period in Wet Silk Fibers"Textile Res. J.. 69(10). 791-792 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K.Miyata: "Fiber Structure Development in High-Speed Melt Spinning of Poly (ethylene 2,6-naph-thalene dicarboxylate)"J. Polym. Eng.. 19(6). 395-418 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] K.Miyata: "Structural Change of High-Speed Spun Poly (ethylene 2,6-naph-thalene dicarboxylate) Fibers with Annealing"Sen'i Gakkaishi. 55(11). 542-551 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 鞠谷雄士: "高速紡糸と繊維構造制御"高分子加工. 48(4). 18-24 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] T.Kikutani: "On-line Measurement of Orientation Development in the High-Speed Melt Spinning Process"Polym. Eng. Sci.. 39(12). 2349-2357 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] H.S.Kim: "Computational Analysis on the Thermal Bonding Behavior of Bicomponent Fibres"J. Text. Inst.. 90,Part1(4). 508-525 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] J.Radhakrishnan: "Enhancement of fiber Structure Formation of a Liquid Crystalline Copolyester via Ultra-High Speed Bicomponent Spinning with Poly (ethylene terephthalate)"Polym. Eng. Sci.. 39(1). 89-98 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Y.Kawahara: "Structural Analysis for Commercial Poly (ethylene terephthalate) Fiber with Longitudinal Thickness Fluctuation"Sen'i Gakkaishi. 55(7). 91-95 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] T.Furuta: "Fabrication of Continuous Fiber-Reinforced Thermoplastic Composites with Structural Gradient from Sheath-Core Type Bicomponent Fibers"Composite Interfaces. 6(5). 451-466 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Hyung Joong JEON: "Effect of Metallic Wire Inserted in Nozzle in High-Speed Melt Spinning of Poly(ethylene terephthalate)" Journal of Applied Polymer Science. 70. 665-674 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] J.RADHAKRISHNAN: "Enhancement of Fiber Structure Formation of a Liquid Crystalline Copolyester via Ultra-High Speed Bicomponent Spinning with Poly(ethylene terephthalate)" Polymer Engineering and Science. 39・1. 89-98 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Ken MIYATA: "Effect of Liquid Isothermal Bath in High-Speed Melt Spinning of Poly(ethlene 2,6-naphthalene dicarboxylate)" Seni Gakkaishi. 54・12. 661-671 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 村田章: "PVDFの高速紡糸における液体恒温槽を用いた高次構造制御" 成形加工. 10・7. 554-562 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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