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Study of Inherent Strain Distribution needed for High Quality System of Welded Structure

Research Project

Project/Area Number 10650709
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionKYUSHU INSTITUTE OF TECHNOLOGY

Principal Investigator

TERASAKI Toshio  Kyushu Institute of Technology, Professor, 工学部, 教授 (60029329)

Project Period (FY) 1998 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 1999: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 1998: ¥2,400,000 (Direct Cost: ¥2,400,000)
KeywordsAverage Temperature Rise / Inherent Strain / Laser Welding / Plasuma Cutting / Laser Cutting / TIG Welding / Cutting / Cutting Heat Input / プラズマ溶接 / 溶接継手 / 残留応力 / 突合せ継手
Research Abstract

This paper deals with the distribution of inherent strain dominating high quality of welded structure. Firstly, measurements of inherent strain generated in a butt joint and a bead on plate have been made by the sequential removal of layers. It is shown from experiments that the distribution of inherent strain in a bead on plate is almost the same as one in a butt joint. The rise of average temperature, which is derived from similar law of themal conductivity and is calculated from welding conditions and plate sizes, is useful for arranging the distribution of inherent strain. The plate length does not affect the distribution of inherent strain on the center plane of plate length, when the plate length is above one and half times as long as the width of welded plate.
Second, measurements of heat input generated in the plate cut by a laser cutting and a plasma cutting have been made for investigating a predictive equation. The heat input by cutting is called as the residual energy in the cutting field and is important factor for controlling the deformation generated through a thermal cutting process. The total energy needed for the thermal cutting was studied by many researchers and the predictive equation of the total energy was proposed by Wells. However the equation predicting the residual energy was not studied. The equation for the residual energy is derived from modifying Wells equation. By comparing the experimental data with the predicted values, it is shown that the proposed equation is applicable to the evaluation of the residual energy.

Report

(3 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • Research Products

    (5 results)

All Other

All Publications (5 results)

  • [Publications] 寺崎俊夫: "溶接により生じる平板の座屈発生条件について"日本機械学会論文集(A編). 64巻. 2239-2244 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 寺崎俊夫: "熱切断加工により板に投与される熱量に関する実験と予測式"日本機械学会論文集(C編). 66巻. 326-331 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Toshio TERASAKI: "Study on Critical Condition of Buckling Generated by Welding"TRANSACTIONS OF THE JAPAN SOCIETY OF MECHANICAL ENGINEERS. 64. 2239-2244 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Toshio TERASAKI: "Expriment and Predictive Equation of Heat Input Generated in Plate by Thermal Cutting Process"TRANSACTIONS OF THE JAPAN SOCIETY OF MECHANICAL ENGINEERS. 66. 326-331 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 寺崎俊夫: "熱切断加工により板に投与される熱量に関する実験と予測式"日本機械学会論文集(C編). 66巻. 326-331 (2000)

    • Related Report
      1999 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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