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Study of Accurate Assembly of Hull Structures using CAE

Research Project

Project/Area Number 10650907
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 船舶工学
Research InstitutionKinki University

Principal Investigator

OKUMOTO Yasuhisa  Faculty of Engineering, Kinki University, Professor, 工学部, 教授 (50247962)

Project Period (FY) 1998 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥3,700,000 (Direct Cost: ¥3,700,000)
Fiscal Year 2000: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1999: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 1998: ¥2,100,000 (Direct Cost: ¥2,100,000)
KeywordsWelding deformation / ANSYS / Measurement system / Positioning simulation / Optimization / Human model / JACK / Human body load / ブロック塔載 / シミュレーション / 溶接作業 / 人体負荷 / 作業安全 / ひずみ取り / 非線形FEM / ANSYS / デジタルカメラ / 3D計測 / ブロック搭載 / Jack / 熱弾塑性解析 / 工作精度 / 非線形FEM解析 / ディジタルカメラ / ブロック計測
Research Abstract

(1) Simulation of Welding Deformation
"ANSYS", general-purpose FEM program of thermal analysis, was introduced for a EWS and the method to simulate the heat deformation and residual stress due to welding has been established. (Paper no.1,2,3,6,10,11,12,13,14,16, and 17)
(2) Simulation of Straightening
The simulation method to straighten the deformed plate due to welding has been established by non-linear finite element analysis using "ANSYS", for both line heating and point heating. Furthermore, the correction method using a press roller has been analyzed and the necessary press load for the correction has been proposed for the machine system. (Paper no. 2,6,12,15, and 19)
(3) Development of Accurate Measurement System
Shape measurements of a hull block using a digital camera on the market were carried out, combined with 3 dimensional shape analysis software, and the measurement accuracy has been confirmed. It was understood that a further study is necessary to obtain a practical accuracy. (not published)
(4) Positioning Simulation of Blocks
"AI" methods such as neural network and genetic algorithm were applied to optimize the positioning of the hull blocks at the erection stage. Furthermore, the deformation of hull structure on the building dock has been simulated using a finite element analysis. (Paper no. 4,7,9, and 14)
(5) Work Simulation using Human Model
"JACK", general-purpose computer simulation software of a human model, was introduced, and shipbuilding works are analyzed, focused on the body loads of the workers. (Paper no. 5,8,14, and 18)

Report

(4 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • 1998 Annual Research Report
  • Research Products

    (36 results)

All Other

All Publications (36 results)

  • [Publications] Y.Okumoto: "Analysis of Residual Stress and Deformation Due to Welding"/OMAE'98. 1241-1-7 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 奥本泰久,柳内英治,松崎晋一: "隅肉溶接による鋼板の角変形とその矯正について"西部造船会会報. 97. 167-175 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 奥本泰久,吉田壮志: "ニューラルネットワークを利用した船殻ブロック搭載シミュレーション"日本造船学会論文集. 186. 689-695 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 奥本泰久,村瀬晃平,田中朝子: "遺伝的アルゴリズムによる船殻ブロックの搭載るシミュレーション"日本造船学会論文集. 188. 553-558 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 奥本泰久,村瀬晃平,宮越洋一: "バーチャルヒューマンモデルによる作業性,安全性の研究(第1報)"日本造船学会論文集. 187. 383-393 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 奥本泰久,畝正二,村瀬晃平: "バーチャルヒューマンモデルによる作業性,安全性の研究(第2報)"日本造船学会論文集. 188. 745-753 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "Residual Stress on Ship Hull Structure"SNAME Journal of Ship Production. Vol.16 No.4. 277-286 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, E.Yanai and S.Matsuzaki: "Angular Distortion due to Fillet Welding and It's Straightening (in Japanese)"Transactions of The West-Japan Society of Naval Architects. Vol.97. 167-175 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Ishiyam, Y.Tango and Y.Okumoto: "Development of Automated Line Heating Bending of Shell Plate (in Japanese)"Keieikougaku-jissen-kennkyu-ronbunsyu. No.6. 112-118 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto and T.Yoshida: "Simulation of Shipwright Using Neural Network (in Japanese)"Journal of The Society of Naval Architects of Japan. No.186. 689-695 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, K.Murase and Y.Miyagoshi: "Study of Workability and Safety Using Virtual Human Model (1st Report)(in Japanese)"Journal of The Society of Naval Architects of Japan. No.18. 383-393 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, E.Yanai and S.Matsuzaki: "Angular Distortion Due to Fillet Welding and It's Straightening"SNAME Journal of Ship Production. Vol.16, No.2. 90-96 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, K.Murase and A.Tanaka: "Numerical Simulation of Shipright Using Genetic Algorithm (in Japanese)"Journal of The Society of Naval Architects of Japan. No.188. 553-558 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, S.Une and K.Murase: "Study of Workability and Safety Using Virtual Human Model (2nd Report)(in Japanese)"Journal of The Society of Naval Architects of Japan. No.188. 745-753 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] N.Uesugi, N.Hata, K.Hiyoku and Y.Okumoto: "tudy of Productivity Improvement in Shipbuilding Using Product Model(in Japanese)"Keieikougaku-jissen-kennkyu-ronbunsyu. No.7. 18-26 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "Analysis of Residual Stress and Deformation Due to Welding"ASME/OMAE '98. 1241-1〜7 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "FEM Analysis of Residual Stress and Deformation Due to Welding"SOPP '98. 340-344 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "Angular Distortion Due to Fillet Welding and It's Straightening"TEAM '99 Keelung. 563-571 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "Accuracy and Errors of Assembled Hull Block (in Japanese)"Bulletin of The Society of Naval Architects of Japan. No.851. 261-269 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "Simulation Based Production in Shipbuilding"ICETS 2000 in Beijing, 2000.10, Session 1. Vol.2. 104-109

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, K.Murase and T.Kitajima: "Straightening Simulation of Distorted Steel Plate by Press Non-linear FEN (in Japanese)"Research Report of The School of Engineering Kinki University. No.35. 83-87 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "Dimensional Error of Hull Blocks"JSPS Seminor in Marine Transportation Engineering. (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto: "Causes and Countermeasures of Dimensional Errors on Steel Structures (in Japanese)"Preprints of the National Meeting of Japan Welding Society. F9-16 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, K.Murase, K.Nakamagoe and O.Baba: "Physical Load at Welding Work Using Virtual Human Model (in Japanese)"Preprints of the National Meeting of Japan Welding Society. 8-9 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Okumoto, K.Murase and T.Kitajima: "Straightening Simulation of Distorted Steel Plate by Press Using Non-linear FEM (in Japanese)"User meeting of ANSYS. 379-385 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 奥本,村瀬,田中: "遺伝的アルゴリズムによる船殻ブロックの塔載シミュレーション"日本造船学会論文集. 188. 809-814 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 奥本,畝,村瀬: "バーチャルヒューマンモデルによる作業性,安全性の研究"日本造船学会論文集. 188. 745-753 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 奥本: "工作誤差の発生要因とその対策"溶接学会全国大会講演概要. 67. F9-F16 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 奥本,村瀬,中馬越,馬場: "バーチャルヒューマンモデルによる溶接作業時の人体負荷"溶接学会全国大会講演概要. 67. 8-9 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 奥本: "Simulation Based Production in Shipbuilding"Proceedings of ICETS 2000. Vol.2. 104-109 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 丹後,石山,奥本: "鋼板の自動線状加熱曲げ加工装置の開発"経営工学実践研究論文集. No.6. 112-118 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 奥本,吉田: "ニューラルネット・ワークを利用した船殻ブロック搭載シミュレーション"日本造船学会論文集. No.186. 689-695 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 奥本: "Optimization of working route using genetic olgorithm"Proceedings of Ship Production Symp.'99. 08-1-08-6 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 奥本: "Angular distortion due to fillet welding and it's straightening"Proceeding of TEAM'99 Keeling. 563-571 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 奥本,村瀬,北島: "非線形FEMによる鋼板のプレス歪矯正シミュレーション"近畿大学工学部研究報告. No.33. 83-87 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 奥本泰久: "隅肉溶接による鋼板の角変形とその矯正について" 西部造船会会報. 97号. 167-175 (1999)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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