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Fabrication of metallic implants with porous surface by shock compaction method

Research Project

Project/Area Number 10680797
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Biomedical engineering/Biological material science
Research InstitutionKUMAMOTO UNIVERSITY

Principal Investigator

CHIBA Akira  KUMAMOTO UNIVERSITY, Professor, 工学部, 教授 (90005322)

Co-Investigator(Kenkyū-buntansha) 千葉 昂  熊本大学, 工学部, 教授 (90005322)
Project Period (FY) 1998 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥3,300,000 (Direct Cost: ¥3,300,000)
Fiscal Year 1999: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 1998: ¥2,200,000 (Direct Cost: ¥2,200,000)
KeywordsShock wave / Bio-materials / Porous materials / Implant / artificial bone / 衝撃圧縮 / 人口骨
Research Abstract

Medical porous implants have been shown to lead to higher bone/metal shear strength than other types of fixation. Medical implants coated with porous titanium were fabricated by cylindrical explosive compaction method. The feature of this experiment is that Ti powders were easily bonded, without using the organic binder in commercial powder metallurgy process. The central axis of the container has a titanium core with 5mm diameter. Porous surface Ti implants were fabricated using Ti powders having three particle size ranges, i.e. 1mm, 610μm, 310μm in average diameters, which are produced by the plasma rotating electrode process and Mg powder with diameter 500μm. This mixed powder was set around Ti rod. The explosive compaction was performed by using the water as a pressure medium and then by heating the specimen, Mg metal was evaporated.
The obtained results are as follows; (1) The optimum volume ratio of Ti and Mg was 7:3.
(2) To get optimum surface porosity diameter (250μm), the diameters Ti powder must be from 610μm to 1mm. The porosity of the surface increases with increasing the diameter of Ti powder and the surface porosity is attained to be 21.1% when using Ti powder with 1mm diamer.
(3) The obtained strength of bonding interface between the core and powders is higher than shear strength of human bone (60MPa).
Totally the surface of implant produced in this experiment shows good strength and porous structure for favourable to bone tissue growth.

Report

(3 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • Research Products

    (26 results)

All Other

All Publications (26 results)

  • [Publications] 千葉 昴: "Fabrication of porous titanium composite for medical implants by explosive comaction"Proc. of 8th Int. Conf. on processing and fabrication of Advanced Materials. (in press). (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 吉村 国浩: "Fabrication of hydryapatite/Ti composites by underwater-shock compaction"Proc. of 8th Int. Conf. on processing and fabrication of Advanced Materials. (in press). (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 光 潤一郎: "Fabrication of Mo/Cu functionally graded materials by underwater-shock compaction"Proc. of 8th Int. Conf. on processing and fabrication of Advanced Materials. (in press). (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 千葉 昴: "structure and strength of bonding interface in explosively-welded Ti/steel clads"Impact Response of Materials & Structures, Oxford University Press. 289-294 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 友重 竜一: "Effect on addition of titanium diboride to titanium carbride produced by the SHS/shock consolidation method"J. Materials Processing Technology. 85. 105-108 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 友重 竜一: "High-temparature-shock compaction of ceramics/silicide composites produced by combution synthesis"J. Materials processing technology. 85. 100-104 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] A.Chiba, M.Nishida, Y.Morizono, Y.Nishibayashi and K.Imamura: "Fabrication of porous titanium composite for medical implants by explosive compaction"Proc. of 8th Int. Conf. on Processing and Fabrication of Advanced Materials. (in print). (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] K.Yoshimura, A.Chiba, M.Nishida, Y.Morizono and K.Imamura: "Fabrication of hydoxyapatite/Ti composites by underwater-shock compaction"Proc. of 8th Int. Conf. on Processing and Fabrication of Advanced Materials. (in print) 2000.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] J.Hikari, A.Chiba, M.Nishida, Y.Morizono and K.Imamura: "Fabrication of Mo/Cu functionally graded materials by underwater-shock compaction"Proc. of 8th Int. Conf. on Processing and Fabrication of Advanced Materials. (in print). (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Y.Morizono, A.Chiba, M.Nishida and K.Imamura: "Nonequilibrium phases at collision interface in explosively welded titanium clad materials"Proc. of the 22nd International Symposium on Shock Waves, London. (in print). (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] R.Tomoshige, H.Tanaka, A.Kato, K.Imamura and A.Chiba: "Preparation of functionally graded meterials utilizing hot shock compaction technique"Proc. of the 22nd International Symposium on Shock Waves, London. (in print). (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] R.Tomoshige, T.Goto, T.Matsushita, K.Imamura, A.Chiba and Fujita: "High-temperature-shock compaction of ceramics/silicide composites produced by combution synthesis"J. Materials Processing. 85. 100-104 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] R.Tomoshige, Y.kakoki, K.Imamura and A.Chiba: "Effect on addition of titanium diboride to titanium carbide produced by the SHS/shock consolidation method"J. Materials Processing Technology. 85. 105-108 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] H.Tanaka, R.Tomoshige, A.Kato, K.Imamura, A.Chiba: "Fabrication of functionally gradient materials in the TiC/TiィイD24ィエD2AlィイD22ィエD2CィイD22ィエD2/TiAl system by self-propagating high-temperature synthesis/explosive shock compaction technique"Kayaku Gakkaishi. 59, No.4. 153-159 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 千葉 昴: "Fabrication of porous titanium composite for medical implants by explosive compaction"Proc.of 8^<th> Int.Conf.on Processing and Fabrication of Advanced Materials. (in print). (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] 吉村国浩: "Fabrication of hydroxyapatite/Ti composites by underwater-shock compaction"Proc.of 8^<th> Int.Conf.on Processing and Fabrication of Advanced Materials. (in print). (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] 光 潤一郎: "Fabrication of Mo/Cu functionally graded materials by underwater-shock compaction"Proc.of 8^<th> Int.Conf.on Processing and Fabrication of Advanced Materials. (in print). (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] 千葉 昴: "Structure and strength of bonding interface in explosively-welded Ti/steel clads"Impact Response of Materials&Structures,Oxford University Press. 289-294 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 友重竜一: "Effect on addition of titanium diboride to titanium carbide produced by the SHS/shock consolidation method"J.Materials Processing Technology. 85. 105-108 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 友重竜一: "High-temperature-shock compaction of ceramics/silicide composites produced by combution synthesis"J.Materials Processing Technology. 85. 100-104 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 千葉 晶: "Fabrication of porous titanium composite for medical implant by explosive compaction" Proc.of PFAM VIII. (発表予定). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 千葉 晶: "Structure and strength of bonding interface in explosively-welded Ti/steel clads" Proc.of3rd International Symposium on Impact Engineering‘98.(印刷中). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 友重 竜一: "Effect on addition of titanium diboride to titanium carbide produced by the SHS/shock consolidation method" J.Materials Processing Technology. 85. 105-108 (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 友重 竜一: "High-temperature-shock compaction of ceramics/silicide composites produced by combution synthesis" J.Materials Processing Technology. 85. 100-104 (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 西田 稔: "New deformation twinning mode ofB19' martensite in Ti-Ni shape memory alloy" Scripta MATERIALIA. 39・12. 1749-1754 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 田中 秀和: "自己伝播高温合成・爆発衝撃固化法によるTiC/Ti4Al2C2/TiAl系傾斜組成材料の作製" 火薬学会誌. 59・4. 153-159 (1998)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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