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DEVELOPMENT STUDY ON TURBINE DISK MADE OF C/C COMPOSITE SUBJECTED TO HIGH TEMPERATURE ENVIRONMENT

Research Project

Project/Area Number 11305047
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Composite materials/Physical properties
Research InstitutionINSTITUTE OF SPACE AND ASTRONAUTICAL SCIENCE

Principal Investigator

HATTA Hiroshi  INSTITUTE OF SPACE AND ASTRONAUTICAL SCIENCE, DEPARTMENT OF SPACE PROPULSION, PROFESSOR, 宇宙推進研究系, 教授 (90095638)

Co-Investigator(Kenkyū-buntansha) SATO Tetsuya  INSTITUTE OF SPACE AND ASTRONAUTICAL SCIENCE, DEPARTMENT OF SPACE PROPULSION, ASSOCIATE PROFESSOR, 宇宙推進研究系, 助教授 (80249937)
MINESUGI Kenji  INSTITUTE OF SPACE AND ASTRONAUTICAL SCIENCE, DEPARTMENT OF SPACE TRANSPORTATION, ASSOCIATE PROFESSOR, 宇宙輸送研究系, 助教授 (90239327)
TANATSUGU Nobuhiro  INSTITUTE OF SPACE AND ASTRONAUTICAL SCIENC, DEAPRTMENT OF SPACE PROPULSION, PROFESSOR, 宇宙推進研究系, 教授 (70013737)
KOGO Yasuo  TOKYO UNIVERSITY OF SCIENCE, DEPARTMENT OF FUNDAMENTAL TECHNOLOGY, ASSOCIATE PROFESSOR, 基礎工学部, 助教授 (60249935)
GOTO Ken  INSTITUTE OF SPACE AND ASTRONAUTICAL SCIENCE, DEPARTMENT OF SPACE PROPULSION, RESEARCH ASSOCIATE, 宇宙推進研究系, 助手 (40300701)
Project Period (FY) 1999 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥39,400,000 (Direct Cost: ¥36,100,000、Indirect Cost: ¥3,300,000)
Fiscal Year 2002: ¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2001: ¥9,880,000 (Direct Cost: ¥7,600,000、Indirect Cost: ¥2,280,000)
Fiscal Year 2000: ¥16,000,000 (Direct Cost: ¥16,000,000)
Fiscal Year 1999: ¥9,100,000 (Direct Cost: ¥9,100,000)
KeywordsCarbon fiber reinforced carbon matrix composites / Turbine disk / Spin burst test / Fly-out / Tensile strength / Fatigue strength / Notch sensitivity / 炭素繊維強化炭素 / C / C複合材料 / 回転試験 / 回転破壊
Research Abstract

A feasibility study of three-dimensionally fiber-reinforced carbon-carbon composites (3D-C/Cs) for application to a turbine disk of ATREX (Air-turbo-ramjet engine with expander cycle) was carried out. Spin burst tests at room temperature were conducted using 3D-C/C disks, and the fracture behaviors were characterized. A 3D-C/C disk was totally fractured at a peripheral speed of 516 m/s (r = 150 mm), which is sufficient for the ATREX application. However fiber-bundles at the disk periphery prematurely suffered micro-scale damage, and fragments of the fiber bundle unit flew out before total fracture occurred. In order to prevent the fly-out behavior, the disk was impregnated with Si only near its periphery. Although This treatment increased the initiation speed of the fly-out behavior, this improvement was considered insufficient for purposes of the ATREX application. Next, a simplified analysis was conducted to characterize the fly-out behavior. Based on this analysis, the following three measures were discussed: (1)decreasing bundle thickness, (i.e.,using fine fiber texture),(2)increasing toughness of the fiber bundle interface, and (3)minimizing local curvature in waviness of the fiber bundles in the circumferential direction. The third countermeasure was found to be most effective and disks minimizing local curvature were verified to satisfy ATREX requirement.
In addition to above study, experiments to confirm durability of 3D-C/Cs were carried out. This category of study included, high temperature behavior, creep, fatigue, and notch insensitivity. The 3D-C/Cs were found to possess sufficient above durability for the ATREX application.

Report

(5 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • Research Products

    (26 results)

All Other

All Publications (26 results)

  • [Publications] Hiroshi Hatta, Ken Goto, T.Sato, N.Tanatsugu: "Applications of Carbon-Carbon Composites to an Engine for a Future Space Vehicle"ACM. 12(2-3). 237-259 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Ken Goto, Hiroshi Hatta, Yasuo Kogo, Hiroshi Fukuda, Tetsuya Sato, Nobuhiro Tanatsugu: "Carbon-Carbon Composite Turbine Disk for the Air Turbo-Ram-Jet Engine (ATREX)"ACM. 12(2-3). 205-222 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] K.Goto, H.Hatta, T.Sato, N.Tanatsugu: "Development Study of Carbon-Carbon Composite Turbine Disk for Arex Engine."J.Space Tech.Sci.. 15(1). 21-26 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Hatta, T.Aoi, I.Kawahara, Y.Kogo, I.Shiota: "Tensile Strength of Carbon/Carbon Composites"JSME Inter.J.,Ser.A. 46(3). 290-296 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] K.Goto, H.Hatta, M.Oe, T.Koizumi: "Tensile strength and deformation of a 2D Carbon-Carbon composite at elevated temperatures"J.Am.Ceram.Soc.. (in printing).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] K.Goto, H.Hatta, D.Katsu, T.Machida: "Tensile Fatigue of a laminated carbon-carbon composite at room temperature"Carbon. 41. 1249-1255 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Y.Kogo, H.Hatta, M.Toyoda, T.Sugibayashi: "Application of three-dimensionally reinforced carbon/carbon composites to dovetail joint structures"Compos.Sci.Tech.. 62(16). 2143-2152 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Hiroshi Hatta, Ken Goto, T.Sato, N.Tanatsugu: "Applications of Carbon-Carbon Composites to an Engine for a Future Space Vehicle"ACM. 12(2-3). 237-259 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Ken Goto, Hiroshi Hatta, Yasuo Kogo, Hiroshi Fukuda, Tetsuya Sato, Nobuhiro Tanatsugu: "Carbon-Carbon Composite Turbine Disk for the Air Turbo-Ram-Jet Engine (ATREX)"ACM. 12(2-3). 205-222 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] K.Goto, H.Hatta, T.Sato, N.Tanatsugu: "Development Study of Carbon-Carbon Composite Turbine Disk for Arex Engine"J.Space Tech.Sci.. 15(1). 21-26 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Hatta, T.Aoi, I.Kawahara, Y.Kogo, I.Shiota: "Tensile Strength of Carbon/Carbon Composites"JSME Inter.J.,Ser.A. 46(3). 290-296 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] K.Goto, H.Hatta, M.Oe, T.Koizumi: "Tensile strength and deformation of a 2D Carbon-Carbon composite at elevated temperatures"J.Am.Ceram.Soc.. (in printing).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] K.Goto, H.Hatta, D.Katsu, T.Machida: "Tensile Fatigue of a laminated carbon-carbon composite at room temperature"Carbon. 41. 1249-1255 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Y.Kogo, H.Hatta, M.Toyoda, T.Sugibayashi: "Application of three-dimensionally reinforced carbon/carbon composites to dovetail joint structures"Compos.Sci.Tech.. 62(16). 2143-2152 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Hatta, K.Goto, T.Sato, N.Tanatsugu: "Applications of Carbon-Carbon Composites to an Engine for a Future Space Plane"Advanced Composite Matrials. (in printing).

    • Related Report
      2002 Annual Research Report
  • [Publications] H.Hatta, Tatsuji Aoi, Itaru Kawahara, Yasuo Kogo, Ichiro Shiota: "Tensile strength of Carbon/Carbon Composites"Inter.J.JSME. (in printing).

    • Related Report
      2002 Annual Research Report
  • [Publications] K.Goto, H.Hatta, Daisuke Katsu^<++>, Terufumi Machida: "Tensile Fatigue and Strength Improvement Behavior of a Laminated Carbon-Carbon Composite"Carbon. (in printing).

    • Related Report
      2002 Annual Research Report
  • [Publications] K.Goto, H.Hatta, et al.: "Effect of shear damage on the fracture behavior of carbon-carbon composites"Journal of American Ceramic Society. 84・6. 1327-1333 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Goto,H.Hatta, 他: ""Effect of Shear Damage on the Fracture Behavior of Carbon-Carbon Composites.""J.Am.Ceram.Soc.. (印刷中).

    • Related Report
      2000 Annual Research Report
  • [Publications] K.Goto,H.Hatta, 他: ""Rotational Fracture of Carbon-Carbon Composites.""Proceedings of the 10th Iketani Conference on Materials Reserach Toward the 21st Century,eds.T.Okubo,T.Kishi and T.Saito. (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Ken Goto,Hiroshi Hatta,: ""Fracture Behavior of Laminated Carbon-Carbon Composites.""Ceramics Engineering and Science Proceedings. 21,3. 503-510 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Ken Goto: "Fracture Behavior of Laminated C/C Composite"The Ceramic Engineering Proceedings. (印刷中).

    • Related Report
      1999 Annual Research Report
  • [Publications] Lars Denk: "Shear Stress-Strain Behavior C/C Composites"The Ceramic Engineering Proceedings. (印刷中).

    • Related Report
      1999 Annual Research Report
  • [Publications] Ken Goto: "Development Study of C/C Composite Turbine Disk for Future Space plane"Proceedings of 6th Japan Int. SAMPE Symposium. Vol.2. 1111-1114 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Lars Denk: "Fracture Behavior of Laminated type C/C Composite"Proceedings of 6th Japan Int. SAMPE Symposium. Vol.1. 265-268 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Shuichi Wakayama: "Evaluation of Strength of CVD-SiC Coated C/C composite at High Temperature in Air"Proceedings of 6th Japan Int. SAMPE Symposium. Vol.1. 278-281 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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