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Fabrication of micro rotary encoder for robot finger and precision machines

Research Project

Project/Area Number 11355018
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Measurement engineering
Research InstitutionTohoku University

Principal Investigator

HANE Kazuhiro  Tohoku Univ., Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (50164893)

Co-Investigator(Kenkyū-buntansha) KANAMORI Yoshiaki  Tohoku Univ., Graduate School of Engineering, Research Associate, 大学院・工学研究科, 助手 (10333858)
SASAKI Minoru  Tohoku Univ., Graduate School of Engineering, Associate Professor, 大学院・工学研究科, 助教授 (70282100)
ESASHI Masayoshi  Tohoku Univ., New Industry Creation Hatchery Center, Professor, 未来科学技術共同研究センター, 教授 (20108468)
IEKI Atsushi  Okuma Co., Senior Researcher, 開発部, 主務研究員
南 和幸  山口大学, 工学部, 助教授 (00229759)
Project Period (FY) 1999 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥29,170,000 (Direct Cost: ¥27,400,000、Indirect Cost: ¥1,770,000)
Fiscal Year 2001: ¥7,670,000 (Direct Cost: ¥5,900,000、Indirect Cost: ¥1,770,000)
Fiscal Year 2000: ¥7,400,000 (Direct Cost: ¥7,400,000)
Fiscal Year 1999: ¥14,100,000 (Direct Cost: ¥14,100,000)
KeywordsEncoder / Micromachining / Grating / Silicon / Robot / Sensor / Lithography / 光計測 / ロータリーエンコーダ / ロボット用エンコーダ / 非平面リソグラフィ / 光リソグラフィ / 光エンコーダ / 精密機器 / 回析格子
Research Abstract

In this project, in order to fabricate the grating patterns of encoder on metal rod surface by lithography, a resist spray method and a pattern transfer technique were proposed. Uniform resist film was coated even on a rough surface. The pattern on the conventional planer mask was transferred to the cylindrical surface by the newly proposed technique, in which mask translation and rod rotation were precisely controlled. Therefore, the pattern ends were connected precisely. The 40 μm pitch grating pattern was transferred on the stainless rod of 3 mm in diameter. Etching the metal surface, the grating pattern was formed on the metal rod.
As to the sensor part of the encoder, index grating, photo-detector, light source were integrated by silicon micromachining. The index grating was consisted of Si grids. The photodiodes were installed on the Si grids of the index grating. The light source suited for the encoder was spatially fabricated of GaAs substrate. By stacking those components, a micro optical encoder was integrated.
In the application to the robot finger, an experimental setup for the finger was fabricated, in which the proposed encoder was installed. Although the encoders installed in the setup were small, the encoder signal was precise enough for the purpose. From those experimental results, most of the purpose of the project was accomplished.

Report

(4 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • Research Products

    (35 results)

All Other

All Publications (35 results)

  • [Publications] 羽根一博, 萩原隆志, 吉田充伸, 佐々木実: "計算機合成フレネルホログラムによる三次元露光"精密工学会誌. 65. 141-144 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.Ieki, K.Hane, T.Yoshizawa, K.Matsui, M.Nashiki: "Optical encoder using a slit-width-modulated grating"Journal of Modern Optics. 46. 1-14 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.Ieki, K.Matsui, M.Nashiki, K.Hane: "Pitch-modulated phase grating and its application to displacement encoder"Journal of Modern Optics. 47. 1213-1225 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 家城淳, 松井圭司, 梨木政行, 羽根一博: "変調周期の回析格子を用いた光学式エンコーダ(第3報) -高次ひずみ信号成分の除去"精密工学会誌. 66. 1087-1091 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Sasaki, Y.Li, Y.Akatu, T.Fujii, K.Hane: "Anisotropically Etched Si Mold for Solid Polymer Dye Microacavity Laser"Japanese Journal of Applied Physics. 39. 6980-6984 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Li, M.Sasaki, K.Hane: "Fabrication and testing of solid polymer dye microcavity lasers based on PMMA micromolding"Journal of Micromechanics and Microengineering. 11. 234-238 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Li, M.Sasaki, K.Hane: "Fabrication of grating couplers using submicron silicon mold"電気学会論文誌E. 121-E. 320-324 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 家城淳, 羽根一博, 横山将史, 松井圭司, 梨木政行, 佐々木実: "変調型フォトダイオードアレイを用いた絶対位置検出光エンコーダ"日本機械学会誌C. 67. 364-369 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Hane, T.Endo, Y.Ito, M.Sasaki: "A compact optical encoder with micromachined photodetector"Journal of Optics A : Pure Applied Optics. 3. 191-195 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Sasaki, S.Nogawa, K.Hane: "Spray coating of photoresist for three dimensional micromachining"電気学会論文誌E. 121-E(印刷中). (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Hane, T.Endo, M.Ishimori, Y.Ito, M.Sasaki: "Integration of grating-image-type encoder using Si micromachining"Sensors and Actuators. A(印刷中). (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Hane, T.Hagihara, M.Toshida, M.Sasaki: ""Three-dimensional pattern projection using computer generated Fresnel hologram""J. Jpn. Soc. Precision Eng. (in Japanese). 65. 141-144 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.Ieki, K.Hane, T.Yoshizawa, K.Matsui, M.Nashiki: ""Optical encoder using a slit-width-modulated grating""J. Mod. Opt.. 46. 1-14 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.Ieki, K.Matsui, M.Nashiki, K.Hane: ""Pitch-modulated phase grating and its application to displacement encoder""J. Mod. Opt.. 47. 1213-1225 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.Ieki, K.Mastui, M.Nashiki, K.Hane: ""Reduction of higher order signal distortion in optical encoder using modulated pitch grating""J. Jpn. Soc. Precision Eng. (in Japanese). 66. 1087-1091 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Sasaki, Y.Li, Y.Akatu, T.Fujii, K.Hane: ""Anisotropically Etched Si Mold for Solid Polymer Dye Micorcavity Laser""Jpn. J. Appl. Phys.. 39. 6980-6984 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Li, M.Sasaki, K.Hane: ""Fabrication and testing of solid polymer dye microcavity lasers based on PMMA micromolding""J. Micromech. Microeng.. 11. 234-238 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Li, M.Sasaki, K.Hane: ""Fabrication of grating couplers using submicron silicon mold""Trans. IEE of Jpn. E. 121-E. 320-324 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.Ieki, K.Hane, M.Yokoyama, K.Mastui, M.Nashiki, M.Sasaki: ""An absolute optical encoder using modulate-photodiode-arrays""J. Jpn. Soc. Mechanical Eng. C. 67. 364-369 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Hane, T.Endo, Y.Ito, M.Sasaki: ""A compact optical encoder with micromachined photodetector""J. Opt. A : Pure Appl. Opt. 3. 191-195 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Sasaki, S.Nogawa, K.Hane: ""Spray coating of photoresist for three dimensional micromachining""Trans. IEE of Jpn. E. 121-E(in press). (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Hane, T.Endo, M.Ishimori, Y.Ito, M.Sasaki: ""Integration of grating-image-type encoder using Si micromachining""Sensors and Actuators A. (in press). (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Hane, T.Endo, M.Ishimori, Y.Ito, M.Sasaki: "Integration of grating-image-type encoder using Si micromachining"Sensors and Actuators. A(印刷中). (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Hane, T.Endo, Y.Ito, M.Sasaki: "A compact optical encoder with micromachined photodetector"Journal of Optics A : Pure Applied Optics. 3. 191-195 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Y.Li, M.Sasaki, K.Hane: "Fabrication and testing of solid polymer dye microcavity lasers based on PMMA micromolding"Journal of Micromechanics and Microengineering. 11. 234-238 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Y.Li, M.Sasaki, K.Hane: "Fabrication of grating couplers using submicron silicon mold"電気学会論文誌E. 121-E・6. 320-324 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 佐々木実, 熊川真一郎, 羽根一博: "立体的マイクロマシニングのためのレジストスプレーコーティング"電気学会論文誌E. 121-E・1(印刷中). (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] X.Mi,M.Sasaki,K.Hane: "Ultra-thin film photodiodes for use in position sensors"Journal of Modern Optics. 45・1. 55-66 (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] K.Hane,T.Endo,Y.Ito.M.Sasaki: "A compact optical encoder with micromachined photodetector"Journal Optics A : pure Applied Optics. (in press). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] X.Mi,M.Sasaki,K.Hane: "Compact optical interferometer using ultra-thin film photodiode"Journal of Modern Optics. (in press). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 家城淳,羽根一博,横山将史,松井圭司,梨木政行,佐々木実: "変調型フォトダイオードアレイを用いた絶対位置検出光エンコーダ"日本機械学会誌. (印刷中). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] M.Sasaki,X.Mi,T.Hirano.K.Hane: "Interferometers detecting the standing wave"電気学会論文誌E. (印刷中). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] A.Ieki,K.Matsui,M.Nashiki,K.Hane: "Pitch-modulated phase grating and its application to displacement encoder"Journal of Modern Optics. 47・. 印刷中 (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] T.Ohashi,T.Hirano,A.Ieki,K.Matsui,M.Nashiki,M.Sasaki,K.Hane: "Optical Encoder Having Pitch-Modulated Photodiode Array"電気学会論文誌 E. 119E・2. 86-93 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] A.Ieki,K.Hane,T.Yoshizawa,K.Matsui,M.Nashiki: "Optical encoder using a slit-width-modulated grating"Journal of Modern Optics. 46・1. 1-14 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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