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Development of EDM Simulator

Research Project

Project/Area Number 11450054
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionTokyo University of Agriculture & Technology

Principal Investigator

KUNIEDA Masanori  Tokyo University of Agriculture & Technology, Department of Mechanical Systems Engineering, Associate Professor, 工学部, 助教授 (90178012)

Co-Investigator(Kenkyū-buntansha) YOSHIDA Masahiro  Tokyo University of Agriculture & Technology, Department of Mechanical Systems Engineering, Research Associate, 工学部, 教務職員 (80220680)
Project Period (FY) 1999 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥4,600,000 (Direct Cost: ¥4,600,000)
Fiscal Year 2000: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 1999: ¥3,500,000 (Direct Cost: ¥3,500,000)
Keywordsdie-sinking electrical discharge machining / wire electrical discharge machining / simulation of machining accuracy / discharge location searching algorithm / reverse simulation / localization of discharge locations / debris concentration / wire electrode vibration / シミュレーション / 加工精度 / 放電位置 / 加工層濃度 / 曲面加工
Research Abstract

This research aimed to develop a simulation method for die-sinking EDM to solve the inverse problem of obtaining the appropriate tool electrode shape for achieving the desired final workpiece shape. In the reverse simulation method developed, the same algorithm as that used in forward simulation is adopted. The workpiece is however fed towards the tool electrode in the direction opposite to forward simulation, and the values for the depth of the layers removed from the tool electrode and workpiece surface per pulse discharge are the reverse of forward simulation. The algorithm is a simple repetition of the procedure comprised of : 1) determining the next discharge location, 2) removing the tool and workpiece electrodes, 3) distributing the debris particles, and 4) feeding the tool electrode.
This research also developed a WEDM simulation method. The simulation consists of the analysis of the wire vibration and search for discharge locations. It was found that using the probability method to determine discharge locations is more reasonable and realistic than using the deterministic method. The machined shape obtained from the simulation was consistent with those obtained from actual machinning. It was also found that adaptive servo feed control easily results in the generation of streaks over the machined surface while constant feed rate control has no such tendency.

Report

(3 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] M.Kunieda: "Reverse Simulation of Die-Sinking EDM"Annals of CIRP. 48,1. 115-118 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 滝田高志: "形彫り放電加工における逆方向シミュレーションの曲面問題への適用"1999年度精密工学会秋季大会学術講演会講演論文集. 410 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 滝田高志: "放電点探索アルゴリズムを用いた形彫り放電加工における放電集中のシミュレーション"電気加工学会全国大会(1999)講演論文集. 3-6 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 韓福柱: "放電点探索アルゴリズムによるWEDMのシミュレーション"2000年度精密工学会秋季大会学術講演会講演論文集. 321 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 韓福柱: "ワイヤ振動を考慮したWEDMのシミュレーション"電気加工学会全国大会(2000)講演論文集. 29-32 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 韓福柱: "ワイヤ放電加工の加工反力とワイヤ振動"2001年度精密工学会秋季大会学術講演会講演論文集. (発表予定). (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Kunieda, W.Kowaguchi and T.Takita: "Reverse Simulation of Die-Sinking EDM"Annals of the CIRP. 48, 1. 115-118 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Takita, M.Kunieda: "Application of Reverse Simulation of Die-sinking EDM to 3D Machining (in Japanese)"Proc.of Autumn Meeting of JSPE. 410-410 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Takita, M.Kunieda: "Simulation of Concentration of Discharge Locations in Die-sinking EDM using Discharge Location Searching Algorithm (in Japanese)"Proc.Annual Meeting of the Japan Society of Electrical Machining Engineers. 3-6 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Fuzhu Han, M.Kunieda, T.Tomoko, H.Imai: "Simulation of WEDM using Discharge Location Searching Algorithm (in Japanese)"Proc.of Autumn Meeting of JSPE. 321-321 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Fuzhu Han, M.Kunieda, T.Tomoko, H.Imai: "Simulation of WEDM Considering Vibration of Wire Electrode (in Japanese)"Proc.Annual Meeting of the Japan Society of Electrical Machining Engineers. 29-32 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Fuzhu Han, M.Kunieda, T.Tomoko, H.Imai: "Relationship between Reaction Force and Wire Vibration (in Japanese)"Proc.of Autumn Meeting of JSPE. (to be presented). (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Kunieda: "Reverse Simulation of Die-Sinking EDM"Annals of CIRP. 48,1. 115-118 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 滝田高志: "形彫り放電加工における逆方向シミュレーションの曲面問題への適用"1999年度精密工学会秋季大会学術講演会講演論文集. 410 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 滝田高志: "放電点探索アルゴリズムを用いた形彫り放電加工における放電集中のシミュレーション"電気加工学会全国大会(1999)講演論文集. 3-6 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 韓福柱: "放電点探索アルゴリズムによるWEDMのシミュレーション"2000年度精密工学会秋季大会学術講演会講演論文集. 321 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 韓福柱: "ワイヤ振動を考慮したWEDMのシミュレーション"電気加工学会全国大会(2000)講演論文集. 29-32 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 韓福柱: "ワイヤ放電加工の加工反力とワイヤ振動"2001年度精密工学会秋季大会学術講演会講演論文集. (発表予定). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] Masanori Kunieda: "Reverse Simulation of Die-Sinking EDM"Annals of the CIRP. 48・1. 115-118 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 滝田高志: "形彫り放電加工における逆方向シミュレーションの曲面問題への適用"1999年度精密工学会秋季大会学術講演会講演論文集. 410-410 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 滝田高志: "放電点探索アルゴリズムを用いた形彫り放電加工における放電集中のシミュレーション"電気加工学会全国大会(1999)講演論文集. 3-6 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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