• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to previous page

Study on a new three-dimensional laser micro-processing method using the difference in the permeation characteristic

Research Project

Project/Area Number 11450055
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionSAITAMA UNIVERSITY

Principal Investigator

IKENO Junichi  SAITAMA UNIVERSITY GRADUATE SCHOOL OF SCIENCE AND ENGINEERING, ASSOCIATE PROFESSOR, 大学院・理工学研究科, 助教授 (10184441)

Project Period (FY) 1999 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥12,200,000 (Direct Cost: ¥12,200,000)
Fiscal Year 2000: ¥1,900,000 (Direct Cost: ¥1,900,000)
Fiscal Year 1999: ¥10,300,000 (Direct Cost: ¥10,300,000)
KeywordsLaser processing / Three dimensional Micro-processing / Drilling / Hard and brittle material / Crack-free / Glass / YAG laser / Permeation characteristic / 3次元 / 微細加工
Research Abstract

In recent years, the additional value of product, low costs, high product-mix and proper-repetitive production and a harmony with the earth environment are pursued in the manufacturing industry. The laser processing which is different from the conventional mechanical and chemical processing has been by the collection light and the non-contact-ability of the light in a high-speed and can realize high accuracy machining. Moreover, it is clean to the earth environment, as a kind of resource which can save machining. Therefore, the laser processing is highly expected as a method of the processing of new material, the micromachining.
However, if that the performance and the productivity of the laser equipment with high cost become better than that in the past hasn't been proved the introduction into the production line may be of high cost. Therefore the attempts to expand the coverage of the laser processing in the future and the development of a new processing technology are much regained.
I … More f the free direction drilling in 3-dimensional becomes possible, the new feature can be added to the product. This can expect a big effect as the new processing technology such as the reduction of the production process and the number of parts, the expansion of the coverage of the material.
The purpose of this research is to apply a high quality and high accuracy 3- dimensional drilling to the free direction by proposing a newly 3-dimensional laser processing method to Glass-ceramics.
As a result, that the method shown below has been developed and the application of which into 3-dimensional drilling was realized.
1. The crack-free processing method
It was necessary to create a crack-free processing on the surface of workpiece and then to scatter the melt into the air. According to the experimental results, it was found that a crack-free drilled hole could be processed when YAG laser beam irradiated on the surface with paints applied to absorb the laser beam continuously.
2. The 3-dimensional drilling
The mechanism of growth of the drilled hole was examined. Through observation and analysis, it was found that the growth could be attained by melted layer on the bottom of a hole. Then, a new crack-free and 3-dimensional YAG laser processing method was developed and discussed. The holes are always drilled along the incident direction of laser, a crack-free and 3-dimensional drilled hole was realized by changing the YAG laser incident direction.
3. Development of deep drilling
This research conducted some examination on the deep drilling method of construction to realize a deeper 3-dimensional drilling with high accuracy and quality. As a result, the problem of a filled hole was solved by irradiating a laser from the upper and lower direction.
4. The development of the 3-dimensional drilling method using a chemical operation
The experimental results proved that the adhesion and affected layer can be removed gradually from inside the hole by using an etching, which can give a high quality processing hole.
This way makes the inner space and the spiral processing become possible in the glass. Therefore, the various effects such as the reduction of the production process and the number of parts can be expected.
5. The application to the other material
This research confirmed that it is possible to apply this 3-dimensional drilling method to soda lime glass and alkaline glass and so on. Less

Report

(3 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • Research Products

    (36 results)

All Other

All Publications (36 results)

  • [Publications] 池野順一,森幸博,澤木大輔,堀内宰: "レーザ光線を利用した3次元微小構造物の組立技術に関する研究(第2報)"日本機械学会論文集(C編). 65・633. 2110-2115 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 池野順一,澤木大輔,森幸博,堀内宰: "レーザ光線を用いた微粒子配列法に関する研究(第1報)(水中における複数微粒子の配列と運動制御)"日本機械学会論文集(C編). 65・636. 3452-3457 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 真杉豊,池野順一,堀内宰: "ガラスの3次元レーザ加工(第2報)"精密工学会講演論文集. 331 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 橋本隆寛,池野順一,堀内宰: "YAGレーザによるガラス表面の微細加工〜微細塑性加工の検討〜"精密工学会講演論文集. 220 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 橋本隆寛,池野順一,堀内宰,河西敏雄: "ガラスのレーザマイクロ加工"2000年度砥粒加工学会学術講演会講演論文集. 345-346 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 船山強,池野順一,堀内宰: "レーザトラッピング時の微粒子振動現象を利用した形状計測"2000年度砥粒加工学会学術講演会講演論文集. 405-406 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 橋本隆寛,池野順一,中野康範,堀内宰,河西敏雄: "YAGレーザによるガラス表面の微細加工(第三報)〜任意形状の凸部平面創成〜"精密工学会講演論文集. 277 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 橋本隆寛,池野順一,堀内宰,河西敏雄: "ガラス表面のレーザ微細成形加工"日本機械学会第2回生産加工・工作機械部門講演会講演論文集. 113-114 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Daisuke SAWAKI,Junichi IKENO,Osamu HORIUCHI,Toshio KASAI: "Three Dimensional Micro-assembly Technique Applying Laser Trapping"Proceedings of LPM2000. 110-114 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 池野順一: "ガラスの3次元レーザ加工技術"科学と工業. 74〜4. 175-179 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] J.Ikeno, Y.Mori, D.Sawaki, O.Horiuchi: "New assembly technique of three dimensional micro-structure by YAG laser beam (2nd perort, micro-structure tempered by a bonding agent)"Transaction of the japan society of mechanical engineers. 65-633 (C). 2110-2115 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] "Study on new arrangement technique of fine particles by laser beam (1st report, arrangement and motion control of fine particles in the water)"Transaction of the japan society of mechanical engineers. 65-636 (C). 3452-3457 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Masugi, J.Ikeno, O.Horiuchi: "Three dimensional machining of Glass"Proceeding of JSPE. 331 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Hashimoto, J.Ikeno, O.Horiuchi: "Micro-machning of a surface of glass by YAG laser - Examination of a new micro-molding -"Proceeding of JSPE. 220 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Hashimoto, J.Ikeno, O.horiuchi, T.Kasai: "Micro-processing of Glass"Proceeding of JSGE. ABTEC2000. 345-346 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Funayama, J.Ikeno, O.Horiuchi: "Shape megerment using a vibration phenomenon occuring during laser trapping"Proceeding of JSGE. ABTEC2000. 405-406 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Hashimoto, J.Ikeno, Y.Nakano, O.Horiuchi, T.Kasai: "Micro-machning of a surface of glass by YAG laser (Creation of convex division plane of the arbitrary shape)"Proceeding of JSPE. 277 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Hashimoto, J.Ikeno, O.Horiuchi, T.Kasai: "Laser Micro-moldino of Glass"Proceeding of JSME. 113-114 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] D.Sawaki, J.Ikeno, O.Horiuchi, T.Kasai: "Three Dimensional Micro-assembly Technique Applying Laser Trapping"Proceedings of LPM2000. 110-114 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] J.Ikeno: "3 dimensional laser drilling of glass"Science and Industry. 74-4. 21-25 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 池野順一,森幸博,澤木大輔,堀内宰: "レーザ光線を利用した3次元微小構造物の組立技術に関する研究(第2報)"日本機械学会論文集(C編). 65・633. 2110-2115 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 池野順一,澤木大輔,森幸博,堀内宰: "レーザ光線を用いた微粒子の配列法に関する研究(第1報)(水中における複数微粒子の配列と運動制御)"日本機械学会論文集(C編). 65・636. 3452-3457 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 真杉豊,池野順一,堀内宰: "ガラスの3次元レーザ加工(第2報)"精密工学会講演論文集. 331 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 橋本隆寛,池野順一,堀内宰: "YAGレーザによるガラス表面の微細加工 〜微細塑性加工の検討〜"精密工学会講演論文集. 220 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 橋本隆寛,池野順一,堀内宰,河西敏雄: "ガラスのレーザマイクロ加工"2000年度砥粒加工学会学術講演会講演論文集. 345-346 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 船山強,池野順一,堀内宰: "レーザトラッピング時の微粒子振動現象を利用した形状計測"2000年度砥粒加工学会学術講演会講演論文集. 405-406 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 橋本隆寛,池野順一,中野康範,堀内宰,河西敏雄: "YAGレーザによるガラス表面の微細加工(第3報) 〜任意形状の凸部平面創成〜"精密工学会講演論文集. 277 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 橋本隆寛,池野順一,堀内宰,河西敏雄: "ガラス表面のレーザ微細成形加工"日本機械学会第2回生産加工・工作機械部門講演会講演論文集. 113-114 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] Daisuke SAWAKI, Junichi IKENO,Osamu HORIUCHI, Toshio KASAI: "Three Dimensional Micro-assembly Technique Applying Laser Trapping"Proceedings of LPM2000. 110-114 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 池野順一: "ガラスの3次元レーザ加工技術"科学と工業. 74〜4. 175-179 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 池野順一: "レーザ光線を利用した3次元微小構造物の組立技術に関する研究〜第2報,接着剤による構造物の強化〜"日本機械学会論文集 C編. 65・633. 2110-2115 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 池野順一: "レーザ光線を用いた微粒子の配列法に関する研究〜第1法,水中における複数粒子の配列と運動制御〜"日本機械学会論文集 C編. 65・636. 3452-3457 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Junichi Ikeno: "NEW MICRO-ASSEMBLY TECHNIQUE OF THREE DIMENSIONAL MICRO-STRUCTURE BY YAG LASER BEAM"Proceedings from ASPE 1999 Annual Meeting. Vol.20. 517-520 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 池野順一: "新しいクラックフリー・3次元レーザ加工法の開発"豊橋技術科学大学技術開発分析計測・工作センター年報. No.18. 3-4 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 池野順一: "YAGレーザによるガラス表面の微細加工"精密工学会講演論文集. 305 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 池野順一: "YAGレーザによるガラスの微細加工"電気学会研究会資料. OQD-0020. 53-57 (2000)

    • Related Report
      1999 Annual Research Report

URL: 

Published: 1999-04-01   Modified: 2016-04-21  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi