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Clean Cutting with Oil-fog

Research Project

Project/Area Number 11555045
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section展開研究
Research Field 機械工作・生産工学
Research InstitutionKeio University

Principal Investigator

INASAKI Ichiro  Keio University, Science and Technology Professor, 理工学部, 教授 (30051650)

Project Period (FY) 1999 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥10,000,000 (Direct Cost: ¥10,000,000)
Fiscal Year 2000: ¥5,200,000 (Direct Cost: ¥5,200,000)
Fiscal Year 1999: ¥4,800,000 (Direct Cost: ¥4,800,000)
KeywordsCutting / Cutting fluids / Semi-dry cutting / Cutting force / Lubrication / Tool life / Surface roughness / 切削加工 / 環境問題
Research Abstract

Environment conscious manufacturing has attracted a lot of interests of manufacturing engineers. The aim is to develop the technology for reducing the energy consumption as well as the emission from the manufacturing processes. The target of this research is to develop the practical technology to meet the requirement of reducing the cutting fluids supply in the cutting processes. The results obtained through the study are summarized as follows :
1. The amount of cutting fluid supply in milling and drilling could be successfully decreased down to 50 ml/h.
2. The oil-fog generator that can generate the oil-fog of around 1 μm in diameter was developed.
3. The tooling system for supplying the oil-fog that can be used for the pre-existing machining center was developed. The system is capable of various milling operations.
4. Cutting oil based on the synthetic ester that has high bio-degradability was developed. The performance of the cutting oil was further improved so that it can be used for deep hole drilling.
5. The performance of the total system was evaluated in terms of the tool life, surface quality and cutting forces.
6. Most of the initial aims could be achieved through this research. However, it was pointed out that more fundamental research was needed for making clear the lubricating mechanism with such extremely small amount of cutting fluids.

Report

(3 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] 横田秀雄,稲崎一郎 他3名: "極微量切削油供給システムによる切削加工"日石レビュー. 41巻,1号. 12-16 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 峯川洋己,稲崎一郎 他: "極微量切削液供給法による切削加工(フライス加工に関する研究)"日本機械学会論文集. 66巻,646号. 2054-2059 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] I.Inasaki: "Milling and drilling with minimal quantity lubrication"Proceedings of the International Conference on Improving Machine Tool Performance. (CD-Rom). (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Yamada,I.Inasaki: "Ecological Cutting-Approaches for reducing the amount of cutting fluids"Proceedings of the First International Conference on Mechanical Engineering. (CD-Rom). (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] S.Suda: "Evaluation of machinability with MQL system and effectiveness in production lines"Proceedings of the International Tribology Conference Nagasaki. 230 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] H.Yokota: "Cutting with minimal quantity lubrication"Nisseki Review. Vol.41, No.1. 12-16 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] H.Minekawa: "Cutting with minimal quantity lubrication (Study on the milling process)"Trans.of the Japan Society of Mechanical Engineers. Vol.66, No.646. 2054-2059 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Inasaki: "Milling and drilling with minimal quantity lubrication"Proceedings of the Onternational Conference on Improving Machine Tool Performance, 2000, July, La Baule, France. CD-Rom.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Yamada: "Ecological Cutting-Approaches for reducing the amount of cutting fluids"Proceedings of the First International Conference on Mechanical Engineering, 2000. CD-Rom.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] S.Suda: "Evaluation of machinability with MQL system and effectiveness in production lines"Proceedings of the International Tribology Conference Nagasaki 2000. 230

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Yamada: "Ecological Cutting - Approaches for reducing the amount of cutting fluids"Proceedings of the First International Conference on Mechanical Engineering. (CD-Rom). (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] S.Suda: "Evaluation of machinabihty with MQL system and effectiveness in production lines"Proceedings of the International Tribology Conference Nagasaki. 230-230 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 横田秀雄、他3名: "極微量切削油供給システムによる切削加工"日石レビュー. 41巻,1号. 12-16 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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