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Precise machining of ceramics by using a femtosecond terawatt laser

Research Project

Project/Area Number 11555182
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section展開研究
Research Field Material processing/treatments
Research InstitutionTokyo Institute of Technology

Principal Investigator

KONDO Ken-ichi  Tokyo Institute of Technology, Materials and Structures Laboratory, Professor, 応用セラミックス研究所, 教授 (50111670)

Co-Investigator(Kenkyū-buntansha) TAKENAKA Hisataka  NTT Advanced Technology Inc., Research team leader, 材料開発・分析センター, 研究職
HIRONAKA Yoichiro  Tokyo Institute of Technology, Materials and Structures Laboratory, Research Associate, 応用セラミックス研究所, 助手 (20293061)
NAKAMURA Kazutaka g.  Tokyo Institute of Technology, Materials and Structures Laboratory, Associate Professor, 応用セラミックス研究所, 助教授 (20302979)
Project Period (FY) 1999 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥13,500,000 (Direct Cost: ¥13,500,000)
Fiscal Year 2000: ¥5,500,000 (Direct Cost: ¥5,500,000)
Fiscal Year 1999: ¥8,000,000 (Direct Cost: ¥8,000,000)
Keywordsfemtosecond laser / laser machining / dielectric breakdown / ceramics / tera watt laser / optical communication device / precise machining / shock wave
Research Abstract

In the first year, a set of precise stages for controlling a target position at five-axes were installed in the large vacuum chamber which was a part of the femtosecond, terawatt laser system. Some preliminary tests of machining were carried out in order to find a critical condition for dielectric breakdown in silicon crystal.The threshold laser fluence was 0.4 J/cm^2 for ablation in the case of a pulse width of 300 ps and was in good agreement with the extrapolation of the published data. The threshold fluence decreased under atmospheric condition. By changing energy of femtosecond laser at a pulse width of 50 fs, values of ablation threshold were experimentally examined for several ceramic materials such as fused quartz, optical glass(BK-7), alumina crystal, and calcium fluoride crystal. Threshold values for alumina crystal were analyzed by three methods as follows : (1) monitoring the scattered light from the sample surface, (2) gaussian fitting of laser energy spatial distribution to the crater shape of sample, and (3) fitting of the etching rate to the formula for five-photons absorption mechanism. They were in good agreement each other as follows : (1) 0.35, (2) 0.37, and (3) 0.37 J/cm^2, respectively. Such values were dependent on materials but did not reveal a simple linear relationship with magnitude of their bad gap. Calcium fluoride crystal was broken by the effect of thermalstress and/or shock waves that were generated after the irradiation of laser, because the crystal had a weak mechanical strength. A trial machining were carried out for patterning of some mask patterns such as character and designed mark. Sharp edges were obtained in the direction of the depth, but interference of laser light deformed the pattern. It requires modifying optical system without parabolic mirror. In conclusion, this femtosecond laser machining technology is promising that ceramics having a certain strength can be machined precisely without thermal damage.

Report

(3 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • Research Products

    (8 results)

All Other

All Publications (8 results)

  • [Publications] 大野嘉士,弘中陽一郎、矢崎秋夫,岡野泰彬,斎藤文一,中村一隆,近藤建一,竹中久貴: "超短パルスレーザー誘起による誘電破壊と圧力発生"平成11年度衝撃波シンポジウム講演論文集. 637-640 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 大野嘉士,水山淳,弘中陽一郎、矢崎秋夫,岡野泰彬,斎藤文一,中村一隆,近藤建一,竹中久貴: "超短パルスレーザー誘起による誘電体の誘電破壊と圧力発生"第41回高圧討論会講演要旨集. 70 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 大野嘉士,水山淳,弘中陽一郎、矢崎秋夫,岡野泰彬,斎藤文一,中村一隆,近藤建一,竹中久貴: "超短パルスレーザー照射による誘電体のアブレーションと圧力発生"平成12年度衝撃波シンポジウム講演論文集. 511-514 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Ohno, Y.Hironaka, A.Yazaki, Y.Okno, K.G.Nakamura and K.Kondo: "Ultra short pulsed laser induced breakdown and generation of compression in Si"Proc.of Symposium on shock wav, JAPAN 2000, Tokyo University, on March 16-18. 637-640 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Ohno, J.Mizuyama, Y.Hironaka, A.Yazaki, Y.Okano, F.Saito, K.G.Nakamura, K.Kondo and H.Takenaka: "Ultra short pulsed laser-induced breakdown and compression in dielectrics"Rev.High Pressure Science and Technology. 18. 70 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Y.Ohno, J.Mizuyam, Y.Hironaka, A.Yazaki, Y.Okano, F.Saito, K.G.Nakamura, K.Kondo and H.Yakenaka: "Dielectric breakdown and shock wave generation by femtosecond laser irradiation."Proc. of Symposium on shock wav, JAPAN 2001, ISAS, on March 8-10. 511-514 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 大野嘉土,弘中陽一郎,矢崎秋夫,岡野泰彬,斎藤文一,中村一隆,近藤建一,竹中久貴: "超短パルスレーザー誘起による誘電破壊と圧力発生"平成11年度衝撃波シンポジウム講演論文集. 637-640 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 大野嘉土,水山淳,弘中陽一郎,矢崎秋夫,岡野泰彬,斎藤文一,中村一隆,近藤建一,竹中久貴: "超短パルスレーザー誘起による誘電体の誘電破壊と圧力発生"第41回高圧討論会講演要旨集. 70 (2000)

    • Related Report
      2000 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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