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Life Prediction Method and Experiments of Three-Dimensional Fatigue Cracks Propagating in Inhomogeneous Materials and Residual Stress Fields

Research Project

Project/Area Number 11650091
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionOsaka University

Principal Investigator

TSUJI Masahiro  Osaka University, Graduate School of Engineering, Assistant, 大学院・工学研究科, 助手 (10132630)

Co-Investigator(Kenkyū-buntansha) KUBO Shiro  Osaka University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (20107139)
Project Period (FY) 1999 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,400,000 (Direct Cost: ¥3,400,000)
Fiscal Year 2001: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 2000: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1999: ¥2,400,000 (Direct Cost: ¥2,400,000)
KeywordsResidual Stress / Fatigue Crack Propagation / Three-Dimensional Slant Crack / Crack Propagation Path / Simulation / Direct Observation / Fatigue Life Prediction / Elastic-Contact / 有限要素法 / 三次元き裂 / 二次元き裂
Research Abstract

1. Main results of experiments
(1) Corner fatigue crack propagation experiments were conducted for a specimen fastened with a bolt, a kind of inhomogeneous material, in a residual stress field. These cracks were propagated from the edge of the bolt hole perpendiculary to a load axis. Consequently, it was found that crack-propagation-rates of the surface direction of the specimen were larger than the thickness direction slightly.
(2) Three-dimensional slant corner fatigue crack propagation experiments were conducted for PMMA water-quenching specimens with residual stress fields by water-quenching. Direct observations of their crack opening behaviors were made. A partial elastic-contacts phenomenon of crack surfaces could be observed; the crack gradually closed from its crack mouth in the compressive residual stress fields with unloading.
2. Main results of simulations
(1) Horizontal and slant corner creeks in residual stress fields, horizontal and slant corner cracks propagating toward a hole, and horizontal and slant hole-corner cracks fastened with a bolt were used as models for analysis. We could confirm the effects of residual stresses, a hole and fastening with a bolt. As compared with some experimental results and simulated ones, documentation of three-dimensional fatigue crack life prediction method based on crack propagation simulations which combined "U-estimation method" with " Δσθ maximum criterion" made remarkable progress.
(2) Crack opening simulations taking account of crack surface elastic-contacts were made only in the case of slant corner cracks. It was found that there was a case when crack propagation paths changed according to residual stress distributions by means of electron beam welding. However, all the models used for analysis couldn't be simulated because of a limit in our automatic mesh dividing program.

Report

(4 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] 金井 秀喜, 辻 昌宏, 久保 司郎, 山本 智彦: "斜め隅き裂および円孔から生じる縁き裂の三次元疲労き裂伝ぱシミュレーション"日本機械学会関西支部第75期定時総会講演論文集. 004-1. 1-27-1-28 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 辻 昌宏, 久保 司郎, 山本 智彦: "ボルト締結による板厚方向圧縮残留応力の三次元円孔縁き裂の疲労き裂伝ぱに及ぼす影響"第44回日本学術会議材料研究連合講演会講演論文集. 141-142 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 辻 昌宏, 久保 司郎, 村山 正人: "弾性接触を考慮した残留応力下における湾曲する疲労き裂の伝ぱシミュレーション"第44回日本学術会議材料研究連合講演会講演論文集. 139-140 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 山本 智彦, 辻 昌宏, 久保 司郎, 徳増 裕之: "有限要素法を用いた残留応力場における三次元斜め疲労き裂の伝ぱシミュレーションおよびその実験的検証"日本機械学会関西支部第77期定時総会講演論文集. 024-1. 7-5-7-6 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Hideyuki KANAI, Masahiro TSUJI, Shiro KUBO, and Tomohiko YAMAMOTO: "Three-Dimensional Fatigue Crack Progation Simulations of Slant and Hole-Corner Cracks"Proceedings of the 75th Annual Meeting of JSME Kansai. 004-1. 1-27〜1-28 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Masahiro TSUJI, Shiro KUBO, and Tomohiko YAMAM0TO: "Effects of Compressive Residual Stresses over the Thickness Direction by Fastening with a Bolt on Fatigue Crack Propagations of Three-Dimensional Hole-corner Cracks"Proceedings of the 44th Annual Meeting of Material Research Societies Sponsored by the Science Council of Japan. 141-142 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Masahiro TSUJI, Shiro KUBO, and Masato MURAYAMA: "Fatigue Crack Propagation Simulations of Curved Cracks Taking Account of Elastic-contacts under Residual Stresses"Proceedings of the 44th Annual Meeting of Material Research Societies Sponsored by the Science Council of Japan. 139-140 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Tomohiko YAMAMOTO, Masahiro. TSUJI, and Shiro KUBO: "Finite Element Simulations and Experiments on Propagation of Three-Dimensional Slant Fatigue Cracks in Residual Stress Fields"Proceedings of the 77th Annual Meeting of JSME Kansai. 024-1. 7-5〜7-6 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 山本智彦, 辻昌宏, 久保司郎, 徳増裕之: "有限要素法を用いた残留応力場における三次元斜め疲労き裂の伝ぱシミュレーションおよびその実験的検証"日本機械学会関西支部第77期定時総会講演論文集. 024-1. (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] 金井秀喜,辻昌宏,久保司郎,山本智彦: "斜め隅き裂および円孔から生じる縁き裂の三次元き裂伝ぱシミュレーション"日本機械学会関西支部第75期定時総会講演論文集. 004-1. 1-27-1-28 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 辻昌宏,久保司郎,山本智彦: "ボルト締結による板厚方向圧縮残留応力の三次元円孔縁き裂の疲労き裂伝ぱに及ぼす影響"第44回日本学術会議材料研究連合講演会講演論文集. 141-142 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 辻昌宏,久保司郎,村山正人: "弾性接触を考慮した残留応力下における湾曲する疲労き裂の伝ぱシミュレーション"第44回日本学術会議材料研究連合講演会講演論文集. 139-140 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 金井 秀喜,辻 昌宏,久保 司郎,山本 智彦: "斜め隅き裂および円孔から生じる縁き裂の三次元疲労き裂伝ぱシミュレーション"機械学会関西支部第75期定時総会講演論文集. 004-1(発表予定). (2000)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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