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Monitoring of rolling wear using the alternating current potential drop method

Research Project

Project/Area Number 11650144
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 設計工学・機械要素・トライボロジー
Research InstitutionIWATE UNIVERSITY

Principal Investigator

SHIMIZU Tomoharu  Iwate University, Faculty of Engineering Associate Professor, 工学部, 助教授 (10240649)

Co-Investigator(Kenkyū-buntansha) IWABUCHI Akira  Iwate University, Faculty of Engineering Professor, 工学部, 教授 (00005555)
Project Period (FY) 1999 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2000: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 1999: ¥2,700,000 (Direct Cost: ¥2,700,000)
KeywordsMaintenancetribology / Potential drop method / High accuracy / Rolling wear / Kalman filter / Monitoring / 高精度化 / もろがり摩耗 / 固定ラグスムーザ
Research Abstract

A surface damage evaluation system was developed. The alternating current potential drop (ACPD) method was used in this system. This system consists of a personal computer, a frequency generator, a power current amplifier, two DC amplifiers and two high speed A/D converters and has a compensating technique for inductive pick-up of AC voltage. The inductive pick-up is the most important cause of measurement error at ACPD method. Middle carbon steel and bearing steel were used for rolling wear specimens, and reciprocating rolling wear tests were carried out. Signals of ACPD from surface which damaged with rolling wear and applied alternating current were measured. These signals were analyzed by computer program and the phase difference between these signals was detected. Then the inductive pick-up was compensated.
The conclusions which were obtained in this research are summarized in the following.
(1) Using the compensation technique, the true value of ACPD could be estimated successfully.
(2) Reciprocating rolling wear proceeds with producing small flaky wear particles.
(3) From the change in estimated ACPD values against the number of cycles, it can be seen to the tendency of decreasing before about 10^5 cycles and increasing after about 10^5 cycles. The reason seems to change in the electrical properties of materials and current path caused from wear of lower specimens.

Report

(3 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • Research Products

    (9 results)

All Other

All Publications (9 results)

  • [Publications] 清水友治: "交流電位差法による往復動転がり摩耗のモニタリング"トライボロジー会議予稿集(高松1999-10). 437-438 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Tomoharu Shimizu: "Monitoring of rolling wear using the alternating current potential drop method"Synopses of Int.Tribology Conf.Nagasaki. 176 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] Tomoharu Shimizu: "Monitoring of rolling wear using the alternating current potential drop method"Proceedings of Int.Tribology Conf.Nagasaki. (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Shimizu, A.Iwabuchi, K.Matsumoto: "Monitoring of reciplocating motion rolling wear using the alternating current potential drop method"Proceedings of Conference of Tribologist Takamatsu. 437-438 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Shimizu, A.Iwabuchi, K.Matsumoto: "Monitoring of rolling wear using the alternating current potential drop method"Synopses of Int.Tribology Conf.Nagasaki. 176 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] T.Shimizu, A.Iwabuchi, K.Matsumoto: "Monitoring of rolling wear using the alternating current potential drop method"Proceedings of Int.Tribology Conf.Nagasaki. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 清水友治: "交流電位差法による往復動転がり摩耗のモニタリング"トライボロジー会議予稿集(高松1999-10). 437-438 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] Tomoharu Shimizu: "Monitoring of rolling wear using the alternating current potential drop method"Synopses of Int.Tribology Conf.Nagasaki. 176 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 清水 友治: "交流電位差法による往復動転がり摩耗のモニタリング"トライボロジー会議予稿集 (高松1999-10). 437-438 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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