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Development of Non-destructive Evaluation System Using the Hybrid Magnetic Sensor for Natural Cracks on a Reverse-side of thick metallic Plates

Research Project

Project/Area Number 11650439
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Measurement engineering
Research InstitutionOita National College of Technology

Principal Investigator

OKA Mohachiro  Oita National College of Technology, Department of Computer and Control Engineering, Associate Professor, 制御情報工学科, 助教授 (80107838)

Co-Investigator(Kenkyū-buntansha) ENOKIZONO Masato  Oita University, Faculty of Engineering, Department of Electric and Electronics Engineering, Professor, 工学部・電気電子工学科, 教授 (40136784)
KANADA Tsugunori  Oita National College of Technology, Department of Computer and Control Engineering, Professor, 制御情報工学科, 教授 (70040756)
Project Period (FY) 1999 – 2000
Project Status Completed (Fiscal Year 2000)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2000: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1999: ¥2,900,000 (Direct Cost: ¥2,900,000)
KeywordsNon-destructive evaluation / Magnetic sensor / Hybrid magnetic sensor / Fatigue / Bending stress / Natural crack / MI element / FG magnetic sensor / 勾配磁気センサ / 渦電流 / 裏側欠陥 / 欠陥属性推定
Research Abstract

In this project, we developed the non-destructive evaluation system used the hybrid magnetic sensor for natural cracks on a reverse-side of thick metallic plates. The hybrid magnetic sensor consists of a gradio-magneto sensor and an exciting system. This new hybrid magnetic sensor using MI elements shows high sensitivity and stability. On the other hand, in order to estimate the amount of bending fatigue damage on austenitic stainless steel plates, we have investigated the relationship between plane bending stress and residual magnetization caused by martensitic structure in austenitic stainless steel plates. Magnetic flux density in the Z component caused by residual magnetization at 1 mm above a specimen is measured by using a high sensitivity thin-film flux-gate magnetic sensor. It can detect a very small magnetic flux density. From our experiments, the magnetic flux density at 1 mm above a specimen caused by residual magnetization has clear dependences on the increase of bending st … More ress and the number of stress cycles. Results of this project are shown as follows :
1) The hybrid magnetic sensor with a U-shaped exciting core made of laminated silicon steel plate clearly detect a 1 mm depth, 5 mm length, 0.5 mm width reverse-side defect on a 5 mm thick steel plate.
2) The hybrid magnetic sensor with a U-shaped exciting core made of ferrite can clearly detect a 1 mm depth reverse-side defect on a 5 mm thick stainless steel plate.
3) The change of the Z component of the magnetic flux density (δB_z) clearly increases with increase in the bending stress and the number of stress cycles. The value of δB_z depends on the bending stress.
4) The value of δBz (=B_<zmax>-B_<zmin>). obviously depends on the bending stress.
5) The residual magnetization in austenitic stainless steel plates depends on the amount of the bending fatigue damage.
6) If the bending stress is less than the fatigue limit, martensitic structure in austenitic stainless steel plates is gradually induced by the cyclic bending stress.
7) Martensite transformation is induced even over 1.0x10^7 cycles of bending, less than the fatigue limit. Less

Report

(3 results)
  • 2000 Annual Research Report   Final Research Report Summary
  • 1999 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] 岡 茂八郎: "Evaluation of Bending Fatigue in Austenitic Stainless Steel Plates Using the FG Magnetic Sensor"Abstracts of Seoul National University-Oita University Joint Symposium. 18-19 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 岡 茂八郎: "Fatigue Dependence of Residual Magnetization in Austenitic Stainless Steel Plates"IEEE TRANSACTIONS ON MAGNETICS. (採択済み).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 岡 茂八郎: "残留磁気法によるステンレス鋼の平面曲げ疲労評価"日本応用磁気学会誌. (採択済み).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 岡 茂八郎: "Evaluation of a Reverse-Side Defect on Stainless Steel Plates by the Residual Magnetic Field Method"IEEE TRANSACTIONS ON MAGNETICS. (採択済み).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 岡 茂八郎: "The Residual Magnetic Field Method for Inspection of a Small Reverse-Side Crack on a Thick Steel Plate"Review of Progress in Quantitative Nondestructive Evaluation. (採択済み).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Oka, T.Yakushiji, T.Tsuchida and M.Enokizono: "Evaluation of Bending Fatigue in Austenitic Stainless Steel Plates Using the FG Magnetic Sensor"Proceedings of Seoul National University -Oita University Joint Symposium on Applied Electromagnetics. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Oka, T.Yakushiji and M.Enokizono: "Fatigue Dependence of Residual Magnetization in Austenitic Stainless Steel Plates"IEEE TRANSACTIONS ON MAGNETICS. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Oka, T.Yakushiji, Y.Tsutida and M.Enokizono: "Evaluation of Bending Fatigue of Stainless Steels Using the Residual Magnetization Method"Journal of the Magnetics Society of Japan. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Oka and M.Enokizono: "Evaluation of a Reverse-Side Defect on Stainless Steel Plates by the Residual Magnetic Field Method"IEEE TRANSACTIONS ON MAGNETICS. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Oka and M.Enokizono: "The Residual Magnetic Field Method for Inspection of a Small Reverse-Side Crack on a Thick Steel Plate"Review of Progress in Quantitative Nondestructive Evaluation, American Institute of Physics. (in press). (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Oka and M.Enokizono: "High Sensitive ECT Probe Using a Differential Type Magneto-Impedance Effect Sensor for a Small Reverse-Side Crack"Studies in Applied Electromagnetics and Mechanics 17, ELECTRICMAGNETIC NONDESTRUCTIVE EVALUATION (IV), IOS Press. Vol.17. 95-102 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] M.Oka and M.Enokizono: "Eddy Current Inspection by Gradio-Magneto Sensor Using MI Device"Journal of the Magnetics Society of Japan. Vol.24, No.4-2. 859-862 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2000 Final Research Report Summary
  • [Publications] 岡茂八郎: "Evaluation of Bending Fatigue in Austenitic Stainless Steel Plates Using the FG Magnetic Sensor"Abstracts of Seoul National University-Oita University Joint Symposium. 18-19 (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 岡茂八郎: "Fatigue Dependence of Residual Magnetization in Austenitic Stainless Steel Plates"IEEE TRANSACTIONS ON MAGNETICS. (採択済み).

    • Related Report
      2000 Annual Research Report
  • [Publications] 岡茂八郎: "残留磁気法によるステンレス鋼の平面曲げ疲労評価"日本応用磁気学会誌. (採択済み).

    • Related Report
      2000 Annual Research Report
  • [Publications] 岡茂八郎: "Evaluation of a Reverse-Side Defect on Stainless Steel Plates by the Residual Magnetic Field Method"IEEE TRANSACTIONS ON MAGNETICS. (採択済み).

    • Related Report
      2000 Annual Research Report
  • [Publications] 岡茂八郎: "The Residual Magnetic Field Method for Inspection of a Small Reverse-Side Crack on a Thick Steel Plate"Review of Progress in Quantitative Nondestructive Evaluation. (採択済み).

    • Related Report
      2000 Annual Research Report
  • [Publications] "MI素子を使用した勾配磁気センサによる渦電流探傷"日本応用磁気学会誌. (2000)

    • Related Report
      1999 Annual Research Report
  • [Publications] 岡茂八郎: "High Sensitive ECT Probe Using A Differential Type Magneto-Impedance Effect Sensor for A Small Reverse-Side"Proceedings of E'NDE-Iowa. (2000)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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